System for detecting rare cells

ABSTRACT

This disclosure provides a system for detecting rare cells. The system includes a substrate, extensions extending outwardly from the substrate and arranged about a center axis of the substrate to define a channel enabling the fluid to move radially from the center axis to an outer edge of the substrate, and a functionalized graphene oxide disposed on the extension. This disclosure also provides a method for detecting rare cells using the system of this disclosure. The method includes the steps of introducing a sample of fluid containing the rare cells into the inlet of the system such that the sample of fluid flows radially from the inlet toward the outer edge of the substrate and capturing the rare cells as the rare cells interact with the functionalized graphene oxide disposed on the extensions.

CROSS REFERENCE TO RELATED APPLICATIONS

The subject patent application is a continuation-in-part of U.S. patent application Ser. No. 14/347,073, filed on Mar. 25, 2014, which is the National Stage of International Patent Application No. PCT/US2012/058013, filed on Sep. 28, 2012, which claims priority to and all the advantages of U.S. Provisional Application Ser. No. 61/541,814, filed on Sep. 30, 2011. The contents of U.S. patent application Ser. No. 14/347,073, International Patent Application No. PCT/US2012/058013 and U.S. Provisional Application Ser. No. 61/541,814 are incorporated herein by reference in their entirety.

FIELD OF THE DISCLOSURE

The present disclosure relates generally to a system, a microfluidic device, and a method for detecting rare cells in a fluid.

DESCRIPTION OF THE RELATED ART

As is well appreciated in the art, there are myriad technological obstacles in the identification, enumeration, detection, capture, and isolation of rare cells. These technological obstacles tend to limit the quantitative evaluation of rare cells, for example, in early diagnosis of metastatic diseases and effective monitoring of therapeutic response in patients.

Some rare cells, e.g. circulating tumor cells (CTCs) and/or viable tumor-derived epithelial cells, have been identified in peripheral blood from cancer patients and are likely the origin of intractable metastatic disease. CTCs, as just one type of rare cell, tend to be present in an amount of about 1 CTC per 1 billion blood cells and tend to circulate in peripheral blood of patients with metastatic cancer. Detection, isolation, and capture of CTCs represent a potential alternative to invasive biopsies during diagnosis of disease. More specifically, the ability to identify, isolate, propagate and molecularly characterize CTC subpopulations could further the discovery of cancer stem cell biomarkers, expand the understanding of the biology of metastasis, and improve the therapeutic treatment of cancer patients and the ultimate treatment outcome. Many current strategies for isolating CTCs are limited to complex analytic approaches that are typically very low yield and low purity and that could be improved relative to sensitivity and accuracy.

Many existing technologies utilize devices through which blood flows over and around large three-dimensional structures for capturing CTCs. These structures tend to be expensive to produce, tend to act as obstacles to the flow of blood thereby decreasing the efficiency of the devices, and tend to lack sensitivity for the CTCs thereby causing the device to have a low cell capture efficiency. Accordingly, there remains an opportunity to develop an improved system and method of detecting rare cells.

SUMMARY OF THE DISCLOSURE

One embodiment of the instant disclosure provides a system for detecting rare cells in a fluid. The system comprises a substrate having an outer edge and defining a center axis, a plurality of extensions extending outwardly from said substrate and arranged about the center axis of the substrate to define a channel enabling the fluid to move radially from the center axis toward the outer edge of the substrate, and a functionalized graphene oxide disposed on each of the plurality of extensions.

This disclosure also provides a microfluidic device for detecting rare cells in a fluid. The microfluidic device comprises a silicon substrate having an outer edge and defining a center axis, a plurality of metal extensions extending outwardly from the silicon substrate and arranged about the center axis of the silicon substrate to define a channel enabling the fluid to move radially from the center axis toward the outer edge of the silicon substrate, and a functionalized graphene oxide disposed on each of the plurality of metal extensions.

This disclosure also provides a method for detecting rare cells using the system of this disclosure. The method includes the steps of introducing a sample of fluid containing the rare cells into the inlet of the system such that the sample of fluid flows radially from the inlet toward the outer edge of the substrate and capturing the rare cells as the rare cells interact with the functionalized graphene oxide disposed on the plurality of extensions.

BRIEF DESCRIPTION OF THE DRAWINGS

The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.

Other advantages of the present disclosure will be readily appreciated, as the present disclosure becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings. It is to be understood that the drawings are illustrative and may not necessarily be drawn to scale.

FIG. 1A is a side view of a non-limiting embodiment of a microfluidic device and includes an inset magnified view of an extension (e.g. a gold nanopost), functionalized graphene oxide disposed on the extension, NeutrAvidin bound to the functionalized graphene oxide, a cancer cell antibody bound to the NeutrAvidin, and a cancer cell bound to the antibody.

FIG. 1B is a side view of a second non-limiting embodiment of a microfluidic device including a silicon substrate, a plurality of extensions (e.g. gold nanoposts) disposed on the silicon substrate, functionalized graphene oxide disposed on the plurality of extensions, a GMBS linker bound to the functionalized graphene oxide, NeutrAvidin bound to the GMBS linker, biotinylated EpCAM antibodies bound to the GMBS linker, and cancer cells bound to the antibodies.

FIG. 1C is an illustration of functionalized graphene oxide disposed on a plurality of extensions distributed in a leaf pattern on a substrate.

FIG. 1D is a magnified view of an extension (e.g. a gold nanopost) of FIG. 1B including the functionalized graphene oxide disposed on the gold nanopost, the GMBS linker bound to the graphene oxide, the NeutrAvidin bound to the GMBS linker, the biotinylated EpCAM antibody bound to the NeutrAvidin, and the cancer cell bound to the biotinylated EpCAM antibody.

FIG. 1E is a perspective view of an extension disposed on a substrate.

FIG. 2A is a perspective view of one embodiment of a microfluidic device.

FIG. 2B is a perspective view of another embodiment of a microfluidic device that includes a pattern of gold nanoposts having a diameter of about 20 μm.

FIG. 2C is a schematic of a third embodiment of a microfluidic device and includes an inset magnified view of an extension (e.g. a gold nanopost) including the functionalized graphene oxide disposed on the extension, NeutrAvidin bound to the functionalized graphene oxide, an antibody bound to the NeutrAvidin, and a tumor cell bound to the antibody.

FIG. 2D is a top view of another embodiment of the microfluidic device including a microfluidic channel and a plurality of extensions disposed within the microfluidic channel.

FIG. 2E is a top view of yet another embodiment of a microfluidic device including a microfluidic channel and a plurality of extensions disposed within the microfluidic channel.

FIG. 2F is a magnified view of one embodiment of a pattern of a plurality of extensions, e.g. the extensions of FIGS. 2D and/or 2E, disposed on a substrate and illustrates a width (W₁) of an extension.

FIG. 2G is a top view of one embodiment of a microfluidic device including a magnified portion of a plurality of extensions distributed in leaf patterns on a substrate and rare cells disposed thereon.

FIG. 3 is a top view still another embodiment of the microfluidic device including a plurality of extensions disposed on a substrate.

FIG. 4A is a photograph of a circular pattern of extensions (e.g. gold nanoposts) of one embodiment wherein the extensions are disposed on a substrate and wherein each extension has a diameter (e.g. W₁) of about 20 μm.

FIG. 4B is a photograph of a flower pattern of extensions (e.g. gold nanoposts) of one embodiment wherein the extensions are disposed on a substrate and wherein the unit length is about 100 μm.

FIG. 4C is a schematic of an extension (e.g. a gold nanopost) of one embodiment wherein the extension is disposed on a substrate in a leaf pattern.

FIG. 4D is a schematic of one embodiment of a design of a microfluidic device and includes an inset magnified view of a portion of a substrate that includes a plurality of extensions (e.g. gold nanoposts) disposed thereon in a flower pattern similar to the pattern set forth in FIG. 4B.

FIG. 5 is a schematic diagram of a series of method steps, one or more of which may be utilized to form graphene oxide.

FIG. 6A illustrates simulation results of velocity fields and streamlines of leaf patterns at 10 μm height of a simulated fluid channel/chamber of a microfluidic device.

FIG. 6B illustrates simulation results of velocity fields and streamlines of leaf patterns at 20 μm height of a simulated fluid channel/chamber of a microfluidic device.

FIG. 6C illustrates simulation results of velocity fields and streamlines of leaf patterns at 30 μm height of a simulated fluid channel/chamber of a microfluidic device.

FIG. 7A illustrates simulation results of velocity fields and streamlines of circular patterns at 10 μm height of a simulated fluid channel/chamber of a microfluidic device.

FIG. 7B illustrates simulation results of velocity fields and streamlines of circular patterns at 20 μm height of a simulated fluid channel/chamber of a microfluidic device.

FIG. 7C illustrates simulation results of velocity fields and streamlines of circular patterns at 30 μm height of a simulated fluid channel/chamber of a microfluidic device.

FIG. 8 includes an SEM image of extensions disposed on a silicon substrate and an inset magnified view of one of the extensions.

FIG. 9A is an AFM image that illustrates one embodiment of a graphene oxide sheet that has a thickness of about 2 nanometers.

FIG. 9B is a line graph that includes data from the AFM image of FIG. 9A and further shows that one embodiment of a graphene oxide sheet has a thickness of about 2 nanometers.

FIG. 9C is another AFM image that illustrates one embodiment of a graphene oxide sheet that has a thickness of about 3 nanometers.

FIG. 9D is a line graph that includes data from the AFM image of FIG. 9C and further shows that one embodiment of a graphene oxide sheet has a thickness of about 3 nanometers.

FIG. 10A is an SEM image of an extension (e.g. gold nanopost) that is not washed with TBA Hydroxide and does not include any visible graphene oxide sheets disposed thereon.

FIG. 10B is an SEM image of a second extension (e.g. gold nanopost) that is not washed with TBA Hydroxide and does not include any visible graphene oxide sheets disposed thereon.

FIG. 10C is an SEM image of two extensions (e.g. gold nanoposts) that have been washed with TBA Hydroxide and include a plurality of graphene oxide sheets disposed thereon.

FIGS. 10D and 10E are SEM images of two additional extensions (e.g. gold nanoposts) that have been washed with TBA Hydroxide and include a plurality of graphene oxide sheets disposed thereon.

FIG. 11A is an SEM image of an extension (e.g. gold nanopost) including a plurality of graphene oxide sheets disposed thereon and not washed with IPA and DI water.

FIG. 11B is an SEM image of an extension (e.g. gold nanopost) including a plurality of graphene oxide sheets disposed thereon and washed with IPA and DI water as described in the Examples.

FIG. 11C is an SEM image of self-assembled graphene oxide molecules on a plurality of extensions (e.g. gold nanoposts) disposed on a substrate in multiple independent leaf patterns.

FIG. 12A is a fluorescence microscopy image of fluorescently labeled NeutrAvidin self-assembled on a plurality of extensions (e.g. gold nanoposts) that include functionalized graphene oxide disposed thereon.

FIG. 12B is a control fluorescence microscopy image of fluorescently labeled NeutrAvidin self-assembled on a plurality of extensions (e.g. gold nanoposts) that do not include functionalized graphene oxide disposed thereon.

FIG. 13 A is a fluorescence microscope image of captured MCF-7 cancer cells attached to antibodies disposed on a plurality of extensions (e.g. gold posts) having functionalized graphene oxide disposed thereon and in a microfluidic device similar to that illustrated in FIG. 2A.

FIG. 13B is another fluorescence microscope image of captured MCF-7 cancer cells attached to antibodies disposed on a plurality of extensions (e.g. gold posts) having functionalized graphene oxide disposed thereon and in a microfluidic device similar to that illustrated in FIG. 2A.

FIG. 13C is the fluorescence microscope image of FIG. 13B including a magnified portion thereof.

FIG. 13D is a fluorescence microscope image of captured MCF-7 cancer cells attached to antibodies disposed on a plurality of extensions (e.g. gold posts) having functionalized graphene oxide disposed thereon and in a microfluidic device similar to that illustrated in FIG. 2G.

FIG. 13E is a second fluorescence microscope image of captured MCF-7 cancer cells attached to antibodies disposed on a plurality of extensions (e.g. gold posts) having functionalized graphene oxide disposed thereon and in a microfluidic device similar to that illustrated in FIG. 2G.

FIG. 13F is a third microscope image of captured MCF-7 cancer cells attached to antibodies disposed on a plurality of extensions (e.g. gold posts) having functionalized graphene oxide disposed thereon and in a microfluidic device similar to that illustrated in FIG. 2G.

FIG. 13G is a fourth microscope image of captured MCF-7 cancer cells attached to antibodies disposed on a plurality of extensions (e.g. gold posts) having functionalized graphene oxide disposed thereon and in a microfluidic device similar to that illustrated in FIG. 2G.

FIG. 14A is a fluorescence microscopy image of the extensions of a control microfluidic device described in the Examples wherein, at an exposure time of 1 second, no fluorescently labeled NeutrAvidin is seen.

FIG. 14B is a fluorescence microscopy image of the extensions of a control microfluidic device described in the Examples wherein, at an exposure time of 200 ms, no fluorescently labeled NeutrAvidin is seen.

FIG. 15A is an FT-IR spectrum of a sample of graphene oxide used in the Examples overlaid with an FT-IR spectrum of a sample of the PEG-functionalized graphene oxide formed in the Examples.

FIG. 15B is a magnified view of the FT-IR spectra of FIG. 15A from 1000 to 1800 cm⁻¹.

FIG. 16A is a schematic of various method steps included in one embodiment of the instant disclosure.

FIG. 16B is a schematic of various method steps included in another embodiment of the instant disclosure.

FIG. 17A is a bar graph showing the capture efficiency of various examples utilizing a microfluidic device similar to that illustrated in FIG. 2G and varying amounts of MCF-cells (3-5 cells, 10-20 cells, 100 cells) spiked into 1 mL of whole blood.

FIG. 17B is a series of fluorescence microscope images of MCF-7 cell and white blood cell stained with DAPI, Cytokeratin, and CD45. The merged image identifies CTCs/cancer cells. CTCs/cancer cells are positive for DAPI and Cytokeratin. White blood cells are positive for DAPI and CD45.

FIG. 17C is a magnified fluorescence microscope images of MCF-7 cell and white blood cell bound to a plurality of extensions disposed in a leaf pattern.

FIG. 17D is an SEM image of a cluster of rare cells proliferating while bound to a plurality of extensions.

FIG. 18 is a bar graph showing the capture efficiency of various examples utilizing a microfluidic device similar to that illustrated in FIG. 2G using 100-1000 MCF-7 cells in a buffer solution at a flow rate of 1 mL/hr.

FIG. 19 is a bar graph showing the capture efficiency of various examples utilizing a microfluidic device similar to that illustrated in FIG. 2G using at different flow rates of 1 mL/hr, 2 mL/hr, 3 mL/hr.

FIG. 20 is a bar graph showing the capture efficiency of various examples utilizing a microfluidic device similar to that illustrated in FIG. 2G using 1000 MCF-7 cells and PC-3 cells in a buffer solution to compare different cell lines' capture efficiency.

FIG. 21 is a bar graph showing the capture efficiency of various examples utilizing a microfluidic device similar to that illustrated in FIG. 2G using 1000 MCF-7 cells in buffer solution to compare a microfluidic device including graphene oxide to a comparative silicon device that is free of graphene oxide, as described in the examples.

FIG. 22 is an additional SEM image of a rare cell bound to a plurality of extensions disposed in a leaf pattern and includes a magnified view of the rare cell.

FIG. 23 is a fluorescence microscope image of captured and 6-days-grown MCF-7 cells bound to a plurality of extensions.

FIG. 24 is a second fluorescence microscope image of captured and 6-days-grown MCF-7 cells bound to a plurality of extensions to identify proliferating cells.

FIG. 25A is a table that sets forth optional non-limiting values of (A) of various embodiments of the leaf pattern set forth in FIG. 4A.

FIG. 25B is a table that sets forth optional non-limiting values of (B) of various embodiments of the leaf pattern set forth in FIG. 4A.

FIG. 25C is a table that sets forth optional non-limiting values of (C) of various embodiments of the leaf pattern set forth in FIG. 4A.

FIG. 25D is a table that sets forth optional non-limiting values of (D) of various embodiments of the leaf pattern set forth in FIG. 4A.

FIG. 26 is a schematic exploded view of another non-limiting embodiment of a microfluidic device including a plurality of bean-shaped extensions arranged about a center axis of a substrate and rare cells (e.g., circulating tumor cells) and white blood cells captured by the bean-shaped extensions.

FIG. 27 is a schematic illustration of the microfluidic device of FIG. 26 showing an inlet at the center of the substrate and outlet at an outer edge of the substrate, and further shows a fluid flow profile with velocity decreasing (from red to blue) from the inlet toward the outlets.

FIG. 28 includes a photograph of the microfluidic device of FIG. 26 with fluid (e.g., blood) flow into the inlet at the center of the substrate and out of the outlets at the outer edge of the substrate.

FIG. 29 includes an SEM image of a portion of the microfluidic device of FIG. 28 showing a plurality of bean-shaped extensions.

FIG. 30 is a schematic illustration of the microfluidic device of FIG. 26 showing the radial flow of fluid from the inlet at the center of the substrate toward the outlet(s) at the outer edge of the substrate, and showing that velocity decreases as the fluid radially flows from the inlet toward the outlet(s).

FIG. 31A includes an SEM image of a H1650 cell captured on the bean-shaped extension or micro-post.

FIG. 31B includes an SEM image of a magnified H1650 cell captured on the bean-shaped extension or micro-post.

FIG. 32 is a schematic, perspective view of a bean-shaped extension disposed on a substrate.

FIG. 33 is a schematic, perspective view of a bean-shaped extension with a functionalized graphene oxide layer disposed on the substrate.

FIG. 34A is a velocity magnitude profile across circular extensions of a microfluidic device showing fluid flowing around the extensions at a constant rate.

FIG. 34B is a fluid flow profile across circular extensions of a microfluidic device.

FIG. 34C is a velocity magnitude profile across bean-shaped extensions of another microfluidic device showing fluid flow slowing down near the concave surface of the bean-shaped extensions.

FIG. 34D is a fluid flow profile across the bean-shaped extensions of the microfluidic device.

FIG. 35 is a velocity magnitude profile across a single bean-shaped extension of the microfluidic device showing flow converging behind the extension.

FIG. 36 is a velocity magnitude profile across the bean-shaped extensions of the microfluidic device near the inlet of the device (bottom arc), where flow occurs from the bottom toward the top of the profile.

FIG. 37 is a particle tracing plot around the bean-shaped extensions near the inlet of the microfluidic device demonstrating typical streamlines (blue) and capture of 15 μm rigid particles (red) upon encountering an extension, where flow occurs from the bottom toward the top of the plot.

FIG. 38 is a bar graph showing the comparison of H1650 cell capture from whole blood between a microfluidic device including the bean-shaped extensions and radial flow and a microfluidic device including circular extensions and linear flow at 1 and 10 mL/hr normalized to the microfluidic device with the bean-shaped extensions and radial flow at 1 mL/hr.

FIG. 39 is a bar graph showing non-specific white blood cell capture for the experiment producing the results shown in FIG. 38 represented as the number of white blood cells per mL of whole blood.

FIG. 40 is a bar graph showing the effect of flow rates on capture of H1650 cells spiked into whole blood by the microfluidic device including the bean-shaped extensions (Oncobean Chip) and radial flow showing capture yields at 1, 2.5, 5, and 10 mL/hr.

FIG. 41 is an immunofluorescence image of cells stained for nucleus with DAPI with CD45 as a white blood cell marker and cytokeratin (CK) 7/8 that stains the H1650 cancer cells.

FIG. 42 is a bar graph showing the clinical performance of the Oncobean Chip showing CTC recovery from patients with pancreatic (Pa), breast (Br), and lung (L) cancer at 1 and 10 mL/hr.

FIGS. 43A-D are additional immunofluorescence images of lung CTCs stained recovered at 10 mL/hr showing the nucleus (FIG. 43A), the absence of white blood cells (FIG. 43B), the presence H1650 cancer cells (FIG. 43C), and a merged field with all channel staining (FIG. 43D).

FIGS. 44A-D are immunofluorescence images of a cluster of CTCs from a lung cancer specimen, where the nucleus is shown in FIG. 44A, the absence of white blood cells is shown in FIG. 44B, the presence of tumor marker CK7/8 is shown in FIG. 44C, and a merger of all colors is shown in FIG. 44D.

DETAILED DESCRIPTION OF THE DISCLOSURE

The present disclosure provides a system (20), (120) for detecting rare cells (22). Most typically, the rare cells (22) are present in samples of blood, e.g. anticoagulated whole blood. However, it is also contemplated that the rare cells (22) may be present in samples of other bodily fluids that may be, include, consist essentially of, or consist of, but are not limited to, saliva, mucus, excretions, and the like. The terminology “consist essentially of” describes an embodiment wherein the bodily fluid is not diluted with a diluent. In one embodiment, the rare cells (22) may be transmitted via breath, i.e., breathing, sneezing, coughing, and the like, such that the rare cells (22) may be, at least for a time, airborne and thus still be present in a bodily fluid for purposes of this disclosure. The bodily fluid may be utilized without pre-dilution, pre-labeling, pre-fixation, centrifugation, lysis, or any other processing steps.

Transporting fluids, such as buffers, which may be miscible or immiscible with various samples of blood and/or bodily fluids, may also be employed. In various embodiments, samples of blood, bodily fluids, and the like, may be evaluated in volumes of about 50 μL to about 5 mL, about 100 μL to about 1 mL, or about 250 μL to about 550 μL. However, the present disclosure is not limited to these volumes or to dilution of bodily fluids. In one embodiment, about 1 mL of sample is utilized. In other embodiments, 1 to 20, 2 to 19, 3 to 18, 4 to 17, 5 to 16, 6 to 15, 7 to 14, 8 to 13, 9 to 12, or 10 to 11, mL of sample are utilized. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The particular type of rare cells (22) contemplated in this disclosure is not limited. In one embodiment, the rare cells (22) are further defined as circulating tumor cells (22) (CTCs), see e.g. FIG. 17B. In other embodiments, the rare cells are chosen from the group of endothelial cells, fetal cells, and/or cells of hemopoietic origin (e.g. platelets, sickle cell red blood cells, and subpopulations of leukocytes). In still other embodiments, the terminology “rare cells” alternatively describes exosomes, microvessicles, bacteria, viruses, protists, and/or fungi.

The rare cells, such as CTCs, may be present, for example in blood, bodily fluids, and the like, in any amount, e.g. in amounts of from 0.01 to 10, from 0.1 to 10, from 1 to 10, from 1 to 20, from 1 to 30, from 1 to 40, from 1 to 50, from 1 to 60, from 1 to 70, from 1 to 80, from 1 to 90, from 1 to 100, from 100 to 1000, from 200 to 900, from 300 to 800, from 400 to 700, from 500 to 600, from 1 to 5, or 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10, rare cells per one billion total blood cells. Alternatively, the rare cells may be present in amounts of greater than 0.01, 0.1, 1, 10, 50, 100, 500, 1000, 5000, or 10000, rare cells per one billion total blood cells. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments. Rare cells present in bodily fluids other than blood and/or CTCs may also be present in the aforementioned amounts. However, the instant disclosure is not limited to these amounts of rare cells present in bodily fluids and it is contemplated that higher or lower amounts may also be utilized.

The system of this disclosure includes a substrate (24), (124), an extension (26), (126) coupled to the substrate (24), (124) and extending outwardly from the substrate (24), (124) and a functionalized graphene oxide (28), (128) disposed on the extension (26), (126). Various embodiments of the system (20) are set forth in and described below with reference to FIGS. 1A-D, 2A-G, 3, and 4A-D. Various embodiments of the system (120) are set forth in and described below with reference to FIGS. 26-33. Typically, as a bodily fluid flows over the substrate, e.g. through a microfluidic channel (32), (132) and/or a microfluidic chamber (56), (156), rare cells in the bodily fluid come into contact with the functionalized graphene oxide, one or more binding agents, markers, proteins, etc. and become immobilized, e.g. on the surface of the extension (26), (126) or as attached to one or more binding agents, markers, proteins, etc. Each of the substrate (24), (124), the extension (26), (126), and the functionalized graphene oxide (28), (128) is described in greater detail below.

The System (20) Substrate:

The substrate (24) is not particularly limited in this disclosure and may be further defined as being, including, consisting essentially of, or consisting of, a metal, plastic, polymer, inorganic compound, glass, silicon (e.g. —Si—Si—), silicone (e.g. —Si—O—Si— or PDMS), epoxy, semiconductors, and/or combinations thereof. The terminology “consist essentially of” typically describes that the substrate (24) includes one or more of the particular aforementioned materials and is free of, or includes less than 0.1 or 1, weight percent, of dissimilar materials. The substrate (24) may be fabricated using any technique known in the art including, but not limited to, molding, photolithography, electroforming, machining, chemical vapor deposition, and the like.

The substrate (24) may also be further defined as a device, layer, film, coating, sheet, skin, chip, block, or wafer. In various embodiments, the substrate (24) is further defined as a tri-layered substrate that includes a silicon layer, an SiO₂ layer, and a PDMS (i.e., polydimethylsiloxane) layer, as set forth in FIG. 1A. Alternatively, the substrate (24) may be further defined as a single layer. In one embodiment, additional layers, e.g. the SiO₂ layer and the PDMS layer, are disposed on the single layer and may be individually described as one or more supplemental (or support) layers (34). Depending on overall design and shape, one or more of the substrate (24) and/or one or more supplemental layers (34) may be independently further defined as an outermost layer, an innermost layer, or an interior layer, e.g. of a device or of the system (20). In other embodiments, the substrate (24) and/or one or more supplemental layer (34) may be, include, consist essentially of, or consist of, one or more of polyethylene terephthalate (PET), polyimide, polyether ether ketone (PEEK), and/or combinations thereof.

The substrate (24) and/or the one or more supplemental layers (34) may be bonded together by any means known in the art including use of adhesives, chemical bonding techniques, and physical bonding techniques. In one embodiment, the substrate (24) includes an SiO₂ layer that is bonded to the substrate (24) using oxygen plasma treatment.

The substrate (24) and one or more supplemental layers (34) are not limited to any particular configuration or structure and each of the substrate (24) and one or more supplemental layers (34) may independently be disposed in any order or configuration relative to one another. All combinations of these layers and configurations are herein expressly contemplated. Each of the substrate (24) and supplemental layers (34) are also not particularly limited to any particular cross-section and each may independently have, but is not limited to having, a rectangular cross-section, a square cross-section, a triangular cross-section, a circular or oval cross-section, an “P”-shaped cross-section, a “C”-shaped cross-section, an “L”-shaped cross-section, a “T”-shaped cross-section, a “U”-shaped cross-section, or a “W” shaped cross-section. The substrate (24) and supplemental layers (34) may be solid, hollow, or have solid sections and hollow sections.

The overall size of each of the substrate (24) and supplemental layers (34) is not particularly limited. In one embodiment, the substrate (24) has dimensions of about 35 mm×10 mm×3 mm. However, these dimensions are not limiting and may vary. Suitable non-limiting examples of substrates (24) and supplemental layers (34) have length, width, and height dimensions on the scale of 1 to 100, 1 to 75, 1 to 50, 1 to 25, 1 to 20, 1 to 15, 1 to 10, 1 to 5, or 0.1 to 1, inches, centimeters, and/or millimeters. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments. It is also contemplated that a microfluidic device, as described in greater detail below, may have the same or different dimensions from one or more of the substrate (24) and/or the supplemental layer(s) (34).

Extension:

The system also includes the extension (26) coupled to the substrate (24), and extending outwardly from the substrate (24), as set forth in FIGS. 1-4. The terminology “extension” may describe a single extension, two extensions, or a plurality of extensions, in various embodiments, throughout. Said differently, whenever the terminology “extension” is used, that terminology may describe various embodiments including a single extension, two extensions, or a plurality of extensions.

The extension (26) may extend outwardly from the substrate (24) approximately perpendicularly to a longitudinal axis (L₁) or may extend outwardly at another angle to the substrate (24) and/or the longitudinal axis (L₁), e.g. at an obtuse or acute angle, such as 30°, 45°, or 60°. The extension (26) may be coupled to the substrate (24) via any means known in the art such as through chemical and physical connections, e.g. with adhesives, via chemical bonding, and the like. Similarly, the extension (26) may be coupled to the substrate (24) in direct contact with the substrate (24) or in indirect contact with the substrate (24), e.g. separated by one or more layers, compounds, molecules, etc. As an additional example, the extension (26) may be disposed in direct contact with an intermediate or supplemental layer (34) or connection which, in turn, may be disposed either directly or indirectly with the substrate (24). It is contemplated that the extension (26) may still be coupled to the substrate (24) even though there is no direct contact therebetween.

The extension (26) typically has an upper end (54) and a lower end (56) and a vertical axis (V) that extends through the upper and lower ends (54, 56), as shown in FIG. 1E. Typically, the upper and lower ends (54, 56) extend along the vertical axis (V). The extension (26) also typically has a horizontal axis (H₁) that extends between the upper and lower ends (54, 56), as also shown in FIG. 1E.

The extension (26) may be disposed substantially perpendicularly to the substrate (24) and/or horizontal axis (H₁) or disposed transversely (i.e., at any angle) to the substrate (24) and/or horizontal axis (H₁). It is also contemplated that the extension (26) may be disposed such that the horizontal axis (H₁) is disposed approximately parallel to, or transverse to, the substrate (24). The extension (26) may be further defined as a post or rod, e.g. a micro-post, micro-rod, nanopost, nanorod, etc. In one embodiment, the extension (26) is further defined as an electrode. Typically, the extension (26) has micro- or nano-scale dimensions.

In various embodiments, the extension (26), e.g. a nanopost, has a height (e.g. H₂) of about 100 nm and a width or radius of about 10 μm. In other embodiments, the extension (26) has a height (H₂) of about 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, or 95 nm, or ranges thereof. In still other embodiments, the extension (26) has a height (e.g. H₂) of about 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, 180, 185, 190, 200, 205, 210, 215, 220, 225, 230, 235, 240, 245, 250, 255, 260, 265, 270, 275, 280, 285, 290, 295, 300, 325, 350, 375, 400, 425, 450, 475, or 500 nm, or ranges thereof. In even further embodiments, the extension (26) has a height (e.g. H₂) of from 10 to 2000, from 50 to 2000, from 100 to 2000, from 200 to 1900, from 300 to 1800, from 400 to 1700, from 500 to 1600, from 600 to 1500, from 700 to 1400, from 800 to 1300, from 900 to 1200, or from 1000 to 1100, nm, or ranges thereof. In other embodiments, the extension (26) has a diameter or width (e.g. W₂) of from 100 nm to 1000 micrometers or from 100 nm to 1000 nm, from 150 to 950, from 200 to 800, from 250 to 750, from 300 to 700, from 350 to 650, from 400 to 600, from 450 to 550, or from 500 to 550, nm, or ranges thereof. In still other embodiments, the extension (26) has a diameter or width (e.g. W₂) of from 20 to 100, from 25 to 95, from 30 to 90, from 35 to 85, from 40 to 80, from 45 to 75, from 50 to 70, from 55 to 65, or from 60 to 65, nm, or ranges thereof. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

It is contemplated that, relative to the height/thickness of a microfluidic device or channel (32) or chamber (56), described in greater detail below, and e.g. as shown as T₁ in FIG. 2A or T₂ or T₃ in FIG. 2G, the extension (26) may appear essentially two dimensional, as could be determined by one of skill in the art. For example, if the height/thickness of a microfluidic device or channel (32) or chamber (56) is 40-50 micrometers, even a 500 nanometer height of an extension (26) is only 1% of the height/thickness of the microfluidic device or channel (32) or chamber (56). In a similar scenario, a 5 nanometer height of an extension (26) is only 0.01% of the height/thickness of a microfluidic device, channel (32), or chamber (56). Moreover, a 1 nanometer height of an extension (26) is only 0.002% of the height/thickness of a microfluidic device, channel (32), or chamber (56). In similar embodiments, the height of the extension (26) is small, as appreciated by a person of skill in the art, compared to the height/thickness of the microfluidic device, channel (32), or chamber (56), that the extension (26) appears to be almost two-dimensional. Similarly, even under light microscopy and modest magnification (e.g. 50-500×), the height of the extension (26) may appear essentially two-dimensional when compared to the height/thickness of the microfluidic device, channel (32), or chamber (56), as appreciated by a person of skill in the art.

The extension (26) may be, include, consist essentially of, or consist of, a plastic, polymer (such as polymethylmethacrylate (PMMA)) or metal or combinations thereof. In one embodiment, the metal is gold (e.g. the extension (26) may be formed from gold). Alternatively, the metal may be, include, consist essentially of, consist of, or be chosen from the group of, transition metals, precious metals, rare earth metals, and combinations thereof. In various embodiments, it is contemplated that the extension (26) be, include, consist of, or consist essentially of, a metal, such as gold, silver, and/or copper, and/or a mixed metal compound such as indium-tin oxide (ITO). The terminology “consist essentially of” typically describes that the extension (26) includes one or more of the aforementioned materials and is free of, or includes less than 0.1 or 1, weight percent, of a non-metal or a non-mixed metal compound or another of the aforementioned materials.

The extension (26) may be formed by any method known in the art. In one embodiment, the extension (26) is formed by evaporating and patterning metal layers, e.g. Cr/Au layers (10/100 nm). In various embodiments, the extension (26) can be formed using a lift-off process which typically allows for fine patterns to be formed. A photoresist may be coated on a silicon substrate (24) and patterned by photolithography, see e.g. FIG. 5. Then metal layers may be deposited on the silicon wafer. Subsequently, the substrate (24) may be immersed in acetone or a photoresist remover solution. A patterned gold layer typically remains. In other embodiments, a shadow mask can be used in conjunction with depositing a layer, e.g. a gold layer. Electroplating techniques may also be utilized throughout this disclosure.

The extension (26) may be disposed on any one or more portions or segments of the substrate (24), microfluidic device, channel (32), and/or chamber (56). In various embodiments, the extension (26) is disposed on or in/within a microfluidic channel (32) or a microfluidic chamber (56), as first introduced above. In other embodiments, more than one extension (26) is disposed on or in the substrate (24), microfluidic device, channel (32), and/or chamber (56) in a pattern, for example, as set forth in FIGS. 2F, 3, and 11C. It is contemplated that a total number of extensions (26) may exceed hundreds, thousands, hundreds of thousands, millions, tens of millions, etc.

The total number of extensions (26) is not particularly limited. The extension (26) itself may be formed in a shape/pattern and/or a plurality of extensions (26) may be, as a whole, set forth in a shape/pattern that may be the same or different than the pattern of any individual extension (26). Each individual extension (26) may have a shape/pattern that is the same or different from any one or more other extensions (26). Similarly, the plurality of extensions may be segmented into one or more segments and each segment may individually have a shape/pattern than is the same or different from the shape/pattern of any other segment and/or from any shape/pattern of any individual extension (26).

The size and geometry of these patterns is also not particularly limited. In one embodiment, the diameter of a pattern for an individual extension (26) is about 20 micrometers. In another embodiment, the unit length of a pattern for an individual extension (26) is about 100 micrometers. As set forth in FIGS. 4A-4C, individual extensions (26) may have a circular, flower, or leaf shape/patterns However, these shapes and patterns are not particularly limiting. Any of the aforementioned shapes/patterns are not limited and each may individually be further defined as a geometric shape/pattern, a non-geometric shape/pattern, a uniform or non-uniform shape/pattern, or as a gradient shape/pattern. Alternatively, the aforementioned shape/pattern of any one or more independent extensions (26), segments, or plurality of extensions (26) may not have any defined shape or pattern and may be described as random or amorphous. Still further, any of the aforementioned shapes/patterns may be as described below relative to the shapes/patterns of the microfluidic channel (32) and/or microfluidic chamber (56).

For example, in FIG. 4C, the dimensions of (A) may be 2 to 500 μm or any other value or range of values set forth in the table of FIG. 25A or any value or range of values therebetween. The dimensions of (B) may be 5 to 2000 μm or any other value or range of values set forth in the table of FIG. 25B or any value or range of values therebetween. The dimensions of (C) may be 2 to 1000 μm or any other value or range of values set forth in the table of FIG. 25C or any value or range of values therebetween. The dimensions of (D) may be 2 to 500 μm or any other value or range of values set forth in the table of FIG. 25D or any value or range of values therebetween. In one embodiment, the dimensions of (A), (B), (C), and (D), are 25 μm, 100 μm, 36.5 μm, and 25 μm, respectively. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values and the values in the tables are also hereby expressly contemplated in various non-limiting embodiments.

In other embodiments, the extensions (26) are disposed in patterns, e.g. patterns having a length, width, and/or spacing of about 150 nanometers (e.g. with about a 1.5 micrometer pitch). In still other embodiments, the extensions (26) are disposed with a 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, of 100 μm, distance between extensions (26) and a shift between at least two rows of an independent distance that may be one of the values described immediately above, e.g. 10, 20, 30, 40, 50, 60, 70, 80, 90, or 100 μm, or ranges thereof. In one embodiment, the extensions (26) are disposed in an equilateral triangular arrangement with a 50 μm distance between extensions (26) and a 50 μm shift after every 3 rows. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

In other embodiments, the pitch distances may be from 1 μm to 1000 μm (i.e., 1 mm) In various embodiments, the pitch distance is from 1 to 100, 5 to 95, 10 to 90, 15 to 85, 20 to 80, 25 to 75, 30 to 70, 35 to 65, 40 to 60, 45 to 55, or 50 to 55, μm. In other embodiments, the pitch distance is from 100 to 1000, from 125 to 975, from 150 to 950, from 175 to 925, from 200 to 900, from 225 to 875, from 250 to 850, from 275 to 825, from 300 to 800, from 325 to 775, from 350 to 750, from 375 to 725, from 400 to 700, from 425 to 675, from 450 to 650, from 475 to 625, from 500 to 600, from 525 to 575, or from 550 to 575, μm. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

Functionalized Graphene Oxide:

The functionalized graphene oxide (28) of this disclosure is disposed on the extension (26) or on more than one extension (26), for examples, as shown in FIG. 8. The graphene oxide (28), either pre- or post-functionalization, may be disposed on, or attached to, one or more extensions (26) by any means known in the art including both physical and chemical attachment including covalent bonding, electrostatic attraction, etc. In one embodiment, the extensions (26) are exposed to a compound, such as TBA Hydroxide, that facilitates binding of the graphene oxide (28) to the extensions (26), see e.g. FIGS. 10A-E. Without intending to be bound by any particular theory, it is believed that TBA Hydroxide forms a cation (+) that interacts with anions (−) (e.g. gold anions) of the extensions (26).

The extensions (26) may include one or more types of (functionalized) graphene oxide (28) and one or more markers, binding agents, etc., bonded or attached thereto, see e.g. FIGS. 16A/B. For example, multiple binding agents may bind to the same or different cells and may be placed in the same or different microfluidic channels (32) or on the same or different extensions (26).

Graphene oxide is a single layer form of graphite oxide and can be further defined as a form of graphene that includes oxygen functional groups on basal planes and edges. Typically, graphene oxide is described as a strong paper-like material. Graphene oxide, whether functionalized or not functionalized, may have a thickness of about 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4.0, 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8, 4.9, or 5.0 nm, or up to 50 nm, e.g. in tenth- or half-nanometer increments, each ±0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, or 1.0, nm, see e.g. FIGS. 9A-D. In various embodiments, the combined height of the (functionalized) graphene oxide and the extension is from 1 μm to 1000 μm (i.e., 1 mm) In various embodiments, the combined height is from 1 μm to 100, 5 to 95, 10 to 90, 15 to 85, 20 to 80, 25 to 75, 30 to 70, 35 to 65, 40 to 60, 45 to 55, or 50 to 55 μm. In other embodiments, the combined height is from 100 to 1000, from 125 to 975, from 150 to 950, from 175 to 925, from 200 to 900, from 225 to 875, from 250 to 850, from 275 to 825, from 300 to 800, from 325 to 775, from 350 to 750, from 375 to 725, from 400 to 700, from 425 to 675, from 450 to 650, from 475 to 625, from 500 to 600, from 525 to 575, or from 550 to 575 μm. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

In one embodiment, the graphene oxide is formed from graphite, as described in D. Li, M. B. Muller, S. Gilje, R. B. Kaner, and G. G. Wallace, “Processable aqueous dispersions of graphene nanosheets,” Nature Nanotechnology, vol. 3, pp. 101-105, 2008, which is expressly incorporated herein by reference in a non-limiting embodiment. In another embodiment, the graphene oxide is formed using the procedure as described in Z. Wei, D. E. Barlow, and P. E. Sheehan, “The Assembly of Single-Layer Graphene Oxide and Graphene Using Molecular Templates,” Nano Letters, Vol. 8, No. 10, pp. 3141-3145, 2008, also expressly incorporated herein by reference in a non-limiting embodiment. In still another embodiment, the graphene oxide is formed from graphene sheets that are formed using the procedure as described in H. Wang, X. Wang, X. Li, H. Dai, “Chemical Self-Assembly of Graphene Sheets,” Nano Research, Vol. 2, pp. 336-342, 2009, also expressly incorporated herein by reference in a non-limiting embodiment. In even another embodiment, the graphene oxide is formed using the procedure described in X. Sun, Z. Liu, K. Welsher, J. T. Robinson, A. Goodwin, S. Zaric, H. Dai “Nano-Graphene Oxide for Cellular Imagine and Drug Delivery” Nano Research, Vol. 1, pp. 203-212, 2008, also expressly incorporated herein by reference in a non-limiting embodiment. It is also contemplated that the graphene oxide may be formed using the procedure described in U.S. Pat. App. Pub. No. US 2010/0028681, which is also expressly incorporated herein by reference in a non-limiting embodiment.

In one embodiment, graphene oxide sheets are formed by exfoliation-reintercalation-expansion methods, as described above. In another embodiment, ground natural graphite is intercalated by oleum in the presence of sodium nitrate. The product may then be treated with an aqueous solution of tetrabutylammonium (TBA) hydroxide and suspended by PL-PEG-NH₂ in DMF.

In still other embodiments, the graphene oxide sheets can be formed on the surface of the extensions (26). Without intending to be bound by any particular theory, it is believed that selective absorption of graphene sheets onto the extensions (26), e.g. gold patterns, can occur via electrostatic interactions. Suitable, but non-limiting, graphene oxide (28) sheets can have sizes, e.g. length and/or width, from about 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, or 975 nm, to about 1 micrometer. Alternatively, the upper range of the length and/or width may be up to 100 micrometers, e.g. in increments of, e.g. half, tenth, or hundredths, or thousandths, of a micrometer. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The graphene oxide (28) that is functionalized typically forms stable suspensions in water and can aggregate in salt or other biological solutions. In various embodiments, the graphene oxide (28) is functionalized with one or more functional groups including, but not limited to, aliphatic groups, aromatic groups, nitrogen including groups such as amines and amides, carboxyl groups, sulfur including groups, phosphorous including groups, and the like. Alternatively, the graphene oxide (28) can be functionalized with one or more markers, antibodies, antigens, proteins, tumor specific binding agents (e.g. anti-EpCAM), and the like. In another embodiment, the terminology “tumor specific binding agent” describes an agent that binds to a nonhemopoietic cell that can form a tumor, such as a cell not of hemopoietic origin, excluding blood cells and immune cells, but including epithelial cells, endothelial cells, neurons, hepatocytes, nephrons, glial cells, muscle cells, skin cells, adipocytes, fibroblasts, chondrocytes, osteocytes, and osteoblasts. The binding agent may bind to a cell surface marker that is specific for a type of cell that can form a tumor and that is not normally found in circulating blood. In an alternative, the binding agent may bind to a cell surface marker that is specific for a transformed cell. Such agents may also bind to healthy cells circulating in blood from non-pathogenic origins, e.g., venipuncture or trauma. In other embodiments, Streptavidin and/or one or more antibodies for various viruses may be utilized.

In various embodiments, the graphene oxide (28) is functionalized with one or more markers that allows for identification, enumeration, detection, capture, and/or isolation of genomic DNA, cDNA, or mRNA sequences, proteins or other intracellular contents that are indicative of a type or presence of a particular tumor, determination of the presence or absence of certain mutations in EGFR, HER2, prostate specific antigen TMPRSS2-ERG, CD133, CD44, CD24, epithelial-specific antigen (ESA), Nanog, 25 BMI1, and the like. Alternatively, the graphene oxide (28) may be functionalized with one markers that allows for identification, enumeration, detection, capture, and/or isolation of cells related, but not limited, to one or more of the following cancers: ostate, lung, adenocarcinoma, adenoma, adrenal cancer, basal cell carcinoma, bone cancer, brain cancer, breast cancer, bronchi cancer, cervical dysplasia, colon cancer, epidermoid carcinoma, Ewing's sarcoma, gallbladder cancer, gallstone tumor, giant cell tumor, glioblastoma multiforma, head cancer, hyperplasia, hyperplastic corneal nerve tumor, in situ carcinoma, intestinal ganglioneuroma, islet cell tumor, Kaposi's sarcoma, kidney cancer, larynx cancer, leiomyoma tumor, liver cancer, malignant carcinoid, malignant hypercalcemia, malignant melanomas, marfanoid habitus tumor, medullary carcinoma, metastatic skin carcinoma, mucosal neuromas, mycosis fungoide, neck cancer, neural tissue cancer, neuroblastoma, osteogenic sarcoma, osteosarcoma, ovarian tumor, pancreas cancer, parathyroid cancer, pheochromocytoma, primary brain tumor, rectum cancer, renal cell tumor, retinoblastoma, rhabdomyosarcoma, seminoma, skin cancer, small-cell lung tumor, non-small cell lung cancer (NSCLC), soft tissue sarcoma, squamous cell carcinoma, stomach cancer, thyroid cancer, topical skin lesion, veticulum cell sarcoma, Wilm's tumor, and/or combinations thereof.

In one embodiment, the graphene oxide (28) is functionalized with polyethylene glycol. For example, expandable graphite may be exfoliated and heated at about 900° C. for about 1 hour under argon to remove intercalated acid molecules. Then, a salt such as NaCl may be added and removed by filtration with water to reduce particle size. Then, a strong acid, such as sulfuric acid, may be added to effect intercalation. Further, an oxidizing agent such as KMnO₄ may be added and the product may be washed. Subsequently, carboxylic acid functional groups made be added along with NaOH followed by sonication, neutralization, filtering and washing. The product formed is then typically a carboxylic acid modified graphite oxide (GO—COOH). This product may be then sonicated with a 6-arm polyethylene glycol-amine and N-(3-dimethylaminopropyl-N′-ethylcarbodiimide) hydrochloride may be added. Finally, mercaptoethanol may be added and the product subjected to centrifugation in PBS to form NGO-PEG.

In still other embodiments, the graphene oxide (28) is functionalized with a linking molecule (36), e.g. a linker such as GMBS which is known as N-[γ-maleimidobutyryloxy]succinimide ester in the art. The linking molecule (36) is not particularly limited. It is also contemplated that the graphene oxide (28) and/or the linking molecule (36) may be functionalized or bonded to a marker (38) such as a protein such as NeutrAvidin, see e.g. FIGS. 12A/B and 14A/B. The protein may be directly bonded to the graphene oxide (28) and/or the linking molecule (36). It is further contemplated that the graphene oxide (28), the linking molecule (36), and/or the marker (38) may be functionalized or bonded to an antibody (40) such as EpCAM against the EpCAM antigen expressed on the surface of cancer cells. The antibody (40) may be directly bonded to the graphene oxide (28), the linking molecule (36), and/or the marker (38). In one embodiment, as shown in FIGS. 1A and 1B, the graphene oxide (28) is disposed on a plurality of extensions (26), is functionalized with (i.e., bonded to) a linking molecule (36) which, in turn, is functionalized with (i.e., bonded to) a protein which, also in turn, is functionalized with (i.e., bonded to) an antibody (40). The antibody (40) can then bind a rare cell (22) such as a CTC. The instant disclosure is not limited to the aforementioned antibodies, proteins, etc. and one or more known in the art may be utilized and bonded to the graphene oxide (28). Suitable non-limiting examples include various antibodies and/or proteins, epithelial surface markers such as EGFR, prostate markers such as PSMA, PSA, cancer cell markers such as CD133, CD44, ALDH, endothelial markers such as CD31, CD34, leukocyte markers such as CD45, CD4, exosome/microvessicle markers such as CD63, etc. Alternatively, various peptides recognizing particular DNA sequences may be utilized.

In one embodiment, the graphene oxide is functionalized with a binding agent, the binding agent includes the reaction product of phospholipid-polyethylene-glyco-amine (PL-PEF-NH₂) and N-γ-maleimidobutyryloxy succinimide ester (GMBS), the reaction product is further bonded to a protein, and the protein is further bonded to an antibody for interaction with the rare cells.

Additional Non-Limiting Embodiments of a Microfluidic Device:

In one embodiment, the system (20) is further defined as a microfluidic device. The microfluidic device (and/or system (20)) may include a microfluidic channel (32) and/or a microfluidic chamber (56) through which blood, body fluids, and/or other substances can flow. Two non-limiting examples of suitable microfluidic channels (32) are set forth in FIGS. 2D and 2E. Typically, larger devices include microfluidic chambers (56) as opposed to microfluidic channels (32), but this is not necessarily true in every embodiment. The microfluidic device (and/or system (20) and/or microfluidic channel (32) and/or microfluidic chamber (56)) may also include one, two, or a plurality of posts (54), such as PDMS posts, to support one or more chambers, channels, or layers, see e.g. FIG. 3.

In one embodiment, the microfluidic device has one or more microfluidic channels (32) and/or chambers (56) one or more of which each independently having a length, height, and/or width of from 1 μm to 1000 μm (i.e., 1 mm) In various embodiments, one or more of these values is from 1 μm to 100, 5 to 95, 10 to 90, 15 to 85, 20 to 80, 25 to 75, 30 to 70, 35 to 65, 40 to 60, 45 to 55, or 50 to 55 μm. In other embodiments, one or more of these values is from 100 to 1000, from 125 to 975, from 150 to 950, from 175 to 925, from 200 to 900, from 225 to 875, from 250 to 850, from 275 to 825, from 300 to 800, from 325 to 775, from 350 to 750, from 375 to 725, from 400 to 700, from 425 to 675, from 450 to 650, from 475 to 625, from 500 to 600, from 525 to 575, or from 550 to 575 μm. In other embodiments, the width may be up to 5 mm, and the length up to 100 to 1000 mm. The dimensions of the microfluidic device, as a whole, are not particularly limited. In various embodiments, e.g. as set forth in the Figures, L₂ and L₃ may be from 5 to 100 mm, W₂ and W₃ may be from 5 to 50 mm, and T₁ and T₂ may be from 100 μm to 10 mm Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

One of more microfluidic channels (32) and/or chambers (56) may each individually have a unique shape and/or structure. In addition, one microfluidic channel (32) and/or chamber (56) may have a shape or pattern different from another microfluidic channel (32) and/or chamber (56) in the same device. The geometry of these patterns is also not particularly limited. The patterns may be geometric, non-geometric, uniform or non-uniform, e.g. straight, zig-zag, herringbone, circular or oval, triangular, whorl-shaped, ribbon-shaped, marble, spiral-shaped, coil-shaped, curl-shaped, twisted, looped, helix, serpentine, sinusoidal, winding, and/or random, and the like.

Suitable but non-limiting microfluidic devices are described in WO2009/051734 and PCT/US10/53221, each of which is expressly incorporated herein by reference in non-limiting embodiments. Additional suitable but non-limiting microfluidic devices are set forth in FIGS. 2A-2G. Other suitable, but non-limiting, microfluidic devices are described in S. Wang et al., “Highly Efficient Capture of Circulating Tumor Cells by Using Nanostructured Silicon Substrates with Integrated Chaotic Micromixers,” Angewandte Chemie, vol 50, pp. 3084-3088, 2011, which is expressly incorporated herein by reference in non-limiting embodiments. As described in this reference, it is contemplated that this disclosure may utilize silicon nanopillars and/or PDMS channels.

The microfluidic device may include one or more walls (30) oriented substantially perpendicularly, or transversely, to a floor (42), supplemental layers (34), microfluidic channels (32) and/or microfluidic chambers (56). As set forth in FIG. 1A, the microfluidic device may also have a central body (44), a longitudinal axis (L₁), and upstream and downstream ends (46, 48) opposite each other, wherein the central body (44) defines the microfluidic channel (32) and/or microfluidic chambers (56) which is in fluid communication with the upstream and downstream ends (46, 48) along the longitudinal axis (L₁) for receiving the sample. The microfluidic device may also include an entrance (50) (i.e. inlet) defined by the central body (44) and disposed at the upstream end (46) of the central body and include an exit (52) (i.e., outlet) also defined by the central body (44) and disposed at the downstream end (48) of the central body (44) wherein both the entrance (50) and exit (52) are disposed transverse to the longitudinal axis (L₁).

The geometry of the microfluidic channel (32) and the one or more walls (30) is not particularly limited but may be designed to increase or decrease flow through, velocity through, or pressure in, the microfluidic channel (32).

The microfluidic device may include a single microfluidic channel (32) and/or chamber (56), two microfluidic channels (32) and/or chambers (56), or three or more (i.e., a plurality of) microfluidic channels (32) and/or chambers (56). The microfluidic channels (32) and/or chambers (56) can be arranged in series, in parallel, or in any geometric or puzzle configuration as selected by one of skill in the art. In one embodiment, one or more microfluidic channels (32) and/or chambers (56) are arranged in an approximate herringbone pattern. Each individual microfluidic channel (32) and/or chamber (56) may be used to isolate one or more types of material or rare cells (22). In various embodiments, a sample of blood, bodily fluid, etc. is segmented into two or more segments and the segments flow through different microfluidic channels (32) and/or chambers (56) at one or more pressures and/or velocities.

The microfluidic device may be designed to allow for optical or visual inspection of the microfluidic channels (32) and/or microfluidic chambers (56). For example, the microfluidic device may include a top (58), bottom (62), and/or side (60), e.g. as set forth in FIG. 2C, which may be transparent to allow for optical or visual inspection. Alternatively, the microfluidic device may include a top, bottom, and/or side which may be opaque. It is also contemplated that the microfluidic device may not include a top.

In addition, the microfluidic device may be designed to maximize efficiency relative to flow, velocity and/or shear force of a sample passing therethrough. In various embodiments, the maximum shear force exerted on a cell, based on a volumetric flow rate of about 1 mL/h, is about 0.4 dynes/cm² at θ=68°, and the maximum velocity is about 460 μm/s. The shear stress produced in a microfluidic channel (32) and/or microfluidic chamber (56) is typically of from about 0.1 to about 20 dyn/cm² and may be less than 15, 10, 5, 1, or 0.5, dyn/cm². Shear stress is not necessarily constant throughout a microfluidic channel (32). In other embodiments, a sample may be transported through the microfluidic channel (32) and/or chamber (56) at a rate of 0.1 mL to 30 mL/hr. Typical flow rates are typically from 0.5 to 1, from 1 to 20, 2 to 19, 3 to 18, 4 to 17, 5 to 16, 6 to 15, 7 to 14, 8 to 13, 9 to 12, or 10 to 11, mL/hr. However, these rates are not limiting and the rate at which the sample passes through may be greater or less than those described above. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The volume of the microfluidic channel (32) and/or microfluidic chamber (56) may be customized depending on a volume of the sample used. The volume of the microfluidic channel (32) and/or microfluidic chamber (56) may be smaller or larger than the size of the sample or may be approximately the same as the size of the sample. In various embodiments, the microfluidic device and/or the microfluidic channel (32) and/or microfluidic chamber (56) has a volume of from about 10 μL to 20 mL, from about 100 μL to 15 mL, from about 100 μL to 10 mL, from about 100 μL to 5 mL, from about 100 μL to 1 mL, or from about 100 μL to 0.5 mL. However, these volumes are not limiting and the volume of the microfluidic device and/or the microfluidic channel (32) and/or microfluidic chamber (56) may be greater or less than those described above. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The microfluidic channel (32) and/or microfluidic chamber (56) may be modified to increase surface area, volume, etc. to increase a probability that a rare cell with be captured. For example, when the walls (30) are substantially planar, the height of the microfluidic channel (32) and/or microfluidic chamber (56) may be designed so that rare cells are more efficiently detected and/or trapped.

The microfluidic device is not particularly limited to any particular efficiency. However, in various embodiments, the microfluidic device can typically identify, enumerate, detect, capture, and/or isolate from 1 to 10,000, 1 to 7,500, 1 to 5,000, 1 to 2,500, 1 to 1500, from 5 to 1000, from 10 to 500, from 25 to 200, or from 50 to 100, rare cells (22) from a blood sample of about 1 mL or less. Alternatively, the system (20) and/or microfluidic device may have a rare cell capture efficiency of at least 1, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, or 99, percent determined as (rare cells captured on the (functionalized) graphene oxide (or any protein, antibody, marker, etc. bound thereto) divided by a total number of rare cells introduced to the system and/or microfluidic device) multiplied by 100. In other embodiments, the system (20) and/or microfluidic device may have a rare cell capture efficiency of 95 to 100, 90 to 95, 90 to 100, 85 to 95, 85 to 90, 80 to 85, 80 to 90, 80 to 95, 75 to 80, 75 to 85, 75 to 90, 75, to 95, 70 to 75, 70 to 80, 70 to 85, 70 to 90, 75 to 95, 50 to 95, 55 to 90, 60 to 85, 65 to 80, 65 to 75, 65 to 70, 25 to 50, 59 to 75, or 25 to 75, percent, as determined using the formula described immediately above. In various embodiments, the microfluidic device has a rare cell capture efficiency of about 70, 75, or 80 plus or minus about 20, 25, or 30, at 5-20 cells/mL spiked in blood. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

In various embodiments, the microfluidic device and system may capture, on average, about 155±236 CTCs/mL for NSCLC, about 16 to 292 CTCs/mL for metastatic prostate, about 25 to 174 CTCs/mL for localized prostate cancer, about 9 to 831 CTCs/mL for pancreatic cancer cells, about 5 to 176 CTCs/mL for breast cancer cells, and about 42 to 375 (121±127) CTCs/mL for colorectal cancer cells. The microfluidic device may allow captured cells to be grown and cultivated, see e.g. FIGS. 17 and 22-24, and/or washed such that non-specifically bound cells, e.g., leukocytes, may be removed which may result in about a 10⁶-fold enrichment. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The microfluidic device may also include or be coupled to one or more components such as reservoirs, pumps, valves, actuators, pipes, tubes, electrodes, meters, computers, electronic monitoring devices, analytical devices, electrical potential and/or resistance monitoring devices, and the like. Those of skill in the art may select one or more of the components to couple to the microfluidic device.

In one embodiment, the microfluidic device includes a silicon substrate that includes approximately has 60,000 extensions (e.g. formed from gold) disposed in leaf patterns having a size of 100 μm×100 μm. The distance between each extension in a column, in this embodiment, is 150 μm. The overall size of the microfluidic device of this embodiment is about 24.5 mm×60 mm×3 mm. The microfluidic device of this embodiment also includes a supplemental layer (34) that is PDMS and that has a microfluidic chamber therein wherein the chamber has a height of 50 μm and a volume of 45 μL. Graphene oxide nanosheets may be self-assembled onto the extensions, in this embodiment, at a thickness of about 100 nm. The graphene oxide of this embodiment may also be functionalized with EpCAM antibodies. It is contemplated that the aforementioned descriptions and characteristics are not necessarily limited to this particular embodiment and may apply to other embodiments described herein.

The System (120) Substrate:

The substrate (124) is not particularly limited and may be further defined as being, including, consisting essentially of, or consisting of, a metal, plastic, polymer, inorganic compound, glass, silicon (e.g. —Si—Si—), silicone (e.g. —Si—O—Si— or PDMS), epoxy, semiconductors, and/or combinations thereof. The terminology “consist essentially of” typically describes that the substrate (124) includes one or more of the particular aforementioned materials and is free of, or includes less than 0.1 or 1, weight percent, of dissimilar materials. The substrate (124) may be fabricated using any technique known in the art including, but not limited to, molding, photolithography, electroforming, machining, chemical vapor deposition, and the like.

The substrate (124) may also be further defined as a device, layer, film, coating, sheet, skin, chip, block, or wafer. In various embodiments, the substrate (124) is further defined as a tri-layered substrate that includes a silicon layer, an SiO₂ layer, and a PDMS (i.e., polydimethylsiloxane) layer. Alternatively, the substrate (124) may be further defined as a single layer. In one embodiment, additional layers, e.g. the SiO₂ layer and the PDMS layer, are disposed on the single layer and may be individually described as one or more supplemental (or support) layers. Depending on overall design and shape, one or more of the substrate (124) and/or one or more supplemental layers may be independently further defined as an outermost layer, an innermost layer, or an interior layer, e.g. of a device or of the system (120). In other embodiments, the substrate (124) and/or one or more supplemental layer may be, include, consist essentially of, or consist of, one or more of polyethylene terephthalate (PET), polyimide, polyether ether ketone (PEEK), and/or combinations thereof.

The substrate (124) and/or the one or more supplemental layers may be bonded together by any means known in the art including use of adhesives, chemical bonding techniques, and physical bonding techniques. In one embodiment, the substrate (124) includes an SiO₂ layer that is bonded to the substrate (124) using oxygen plasma treatment.

The substrate (124) and one or more supplemental layers are not limited to any particular configuration or structure and each of the substrate (124) and one or more supplemental layers may independently be disposed in any order or configuration relative to one another. All combinations of these layers and configurations are herein expressly contemplated. Each of the substrate (124) and supplemental layers are also not particularly limited to any particular cross-section and each may independently have, but is not limited to having, a rectangular cross-section, a square cross-section, a triangular cross-section, a circular or oval cross-section, an “I”-shaped cross-section, a “C”-shaped cross-section, an “L”-shaped cross-section, a “T”-shaped cross-section, a “U”-shaped cross-section, a “W” shaped cross-section, or a hexagonal cross section. As shown in FIG. 26, the substrate (124) has a hexagonal cross section. The substrate (124) (and supplemental layers if present) may be solid, hollow, or have solid sections and hollow sections. Further, and as shown at least in FIGS. 26 and 27, the substrate (124) may be placed on a support (125), such as a glass slide. The support (125) may have any suitable shape (such as a rectangular shape, a circular shape, an oval shape, a square shape, etc.) and may have any suitable dimensions. In an embodiment, the support (125) is a 2 inch by 3 inch glass slide.

As shown in FIGS. 26-28, the substrate (124) has an outer edge (127) and defines a center axis A. The center axis A may be defined at the center of the substrate (124) regardless of the shape of substrate (124). In an embodiment, the center axis A may be positioned at the center of the substrate (124). In another embodiment, the center axis A may be offset from the center of the substrate (124). The outer edge (127) may be defined along the outer periphery of the substrate (124). In an embodiment, the outer edge (127) may include a single outer edge, such as the outer edge of a circular-shaped or oval-shaped substrate (124). In another embodiment, the outer edge (127) may include a plurality of outer edges, such as three outer edges for a triangular-shaped substrate (124), four outer edges for a rectangular-shaped substrate (124), five outer edges for a pentagonal-shaped substrate (124), etc.

In an embodiment, and as shown in FIGS. 26-28, the system (120) further includes a fluid inlet defined in the substrate (124) for receiving a fluid, such as a bodily fluid, e.g., blood. The fluid inlet may be defined at the center of the substrate (124), such as along the center axis A. The fluid inlet may alternatively be offset from the center of the substrate (124) and in turn may be offset from the center axis A. The system (120) further includes at least one fluid outlet defined in the substrate (120) for allowing the fluid to exit the system (120). In the embodiment shown in FIGS. 26-28, the fluid outlet may be defined at one or more positions along the outer edge (127) of the substrate (124). As described in further detail below, and with reference to FIG. 30, the fluid enters the system (120) through the inlet at or near the center of the substrate (124), flows radially toward the outer edge (127), and exits the system (120) through the fluid outlet(s).

The overall size of each of the substrate (124) (and supplemental layers) is not particularly limited. In one embodiment, the substrate (124) has dimensions of about 35 mm×10 mm×3 mm. However, these dimensions are not limiting and may vary. Suitable non-limiting examples of substrates (124) and supplemental layers (134) have length, width, and height dimensions on the scale of 1 to 100, 1 to 75, 1 to 50, 1 to 25, 1 to 20, 1 to 15, 1 to 10, 1 to 5, or 0.1 to 1, inches, centimeters, and/or millimeters. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments. It is also contemplated that a microfluidic device, as described in greater detail below, may have the same or different dimensions from one or more of the substrate (124) and/or the supplemental layer(s).

Extension:

The system (120) also includes the extension (126) coupled to the substrate (124), and extending outwardly from the substrate (124). The terminology “extension” may describe a single extension, two extensions, or a plurality of extensions, in various embodiments, throughout. Said differently, whenever the terminology “extension” is used, that terminology may describe various embodiments including a single extension, two extensions, or a plurality of extensions. In the present embodiment, and as shown in FIGS. 26 and 29, the system (120) comprises a plurality of extensions (126) extending outwardly from said substrate (124) and radially arranged about said center axis (A) of the substrate (124).

As shown, e.g., in FIG. 26, the extensions (126) may extend outwardly from the substrate (124) approximately perpendicularly to an axis (L₁) or may extend outwardly at another angle to the substrate (124) and/or the axis (L₁), e.g. at an obtuse or acute angle, such as 30°, 45°, or 60°. The extensions (126) may be coupled to the substrate (124) via any means known in the art such as through chemical and physical connections, e.g. with adhesives, via chemical bonding, and the like. Similarly, the extensions (126) may be coupled to the substrate (124) in direct contact with the substrate (124) or in indirect contact with the substrate (124), e.g. separated by one or more layers, compounds, molecules, etc. As an additional example, the extensions (126) may be disposed in direct contact with an intermediate or supplemental layer or connection which, in turn, may be disposed either directly or indirectly with the substrate (124). It is contemplated that the extension (126) may still be coupled to the substrate (124) even though there is no direct contact therebetween.

The extensions (126) are arranged about the center axis (A) of the substrate (124). In an embodiment, and as shown in FIG. 26, the extensions (126) may be radially arranged about the center axis (A) of the substrate (124). Further, the system (120) may include the plurality of extensions (126) arranged about the center axis (A) in at least one row (R). As shown in FIG. 26, for example, the system (120) may include the plurality of extensions (126) arranged radially about the center axis (A) in multiple rows (R). For instance, a first row (R₁) of extensions (126) may be radially arranged about the center axis (A), a second row (R₂) of extensions (126) may be radially arranged about the center axis (A) behind the first row of extensions (126), a third row (R₃) of extensions (126) may be radially arranged about the center axis (A) behind the second row of extensions (126), and a fourth row (R₄) of extensions (126) may be radially arranged about the center axis (A) behind the third row (R₃). While FIG. 26 shows four rows (R₁, R₂, R₃, R₄), it is to be appreciated that the system (120) may include any number of rows (R), such as two, three, four, five, six, seven, etc. rows (R) of extensions (126).

With reference to FIGS. 26 and 29, the extensions (126) may be radially arranged about the center axis (A) of the substrate (124) in a plurality of rows (R) to define the channel (132) enabling the fluid to move radially from the center axis (A) toward the outer edge (127) of the substrate (124). In an embodiment, the channel (132) is defined between adjacent extensions (126) of each of the plurality of rows (R). For instance, a channel (132) may be defined between adjacent extensions (126) in a single row (such as, e.g., the first row (R₁), the second row (R₂), etc.) of extensions (126). A channel (132) may also be defined between extensions (126) of adjacent rows (R) (such as, e.g., a first extension (126) in the first row (R₁) and a second extension (126) in the second row (R₂) which is adjacent to the first extension (126)). The channels (132) defined between adjacent extensions (126) of each of the plurality of rows (R) and the channels (132) defined between extensions (126) of adjacent rows (R) may be interconnected to form a single channel (132) through which fluid flows from the inlet toward the outlet(s) of the system (120). In an example, and as described in further detail below, fluid (such as bodily fluid) flows through the interconnected channels (132) and rare cells (such as cancer cells) in the bodily fluid contact and interact with the extensions (126) radially arranged about the center axis (A).

In an embodiment, each of the extensions (126) is spaced from an adjacent one of the extensions (126) (in the same row (R) or in adjacent rows (R)) a distance of from 10 to 100 μm. In another example, each of the extensions (126) is spaced from an adjacent one of the extensions (126) a distance of from 20 to 50 μm. In still another example, each of the extensions (126) is spaced from an adjacent one of the extensions (126) a distance of from 26 to 32 μm. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The extensions (126) may be disposed on any one or more portions or segments of the substrate (124) or microfluidic device. In the present embodiment, the plurality of extensions (126) is disposed on or in the substrate (124) or microfluidic device in a radial pattern described above. Further, a total number of extensions (126) may vary and, in some embodiments, may exceed hundreds, thousands, hundreds of thousands, millions, tens of millions, etc. It is to be appreciated that the total number of extensions (126) is not particularly limited.

Each extension (126) typically has an upper end (154) and a lower end (155) and a vertical axis (V) that extends through the upper and lower ends (154, 155), as shown in FIG. 32. Typically, the upper and lower ends (154, 155) extend along the vertical axis (V). The extension (126) also typically has a horizontal axis (H₁) that extends between the upper and lower ends (154, 155), as also shown in FIG. 32. At least one of the extensions (126) may be bean-shaped having a concave side (133) with an arc (135). In an embodiment, each of the extensions (126) extending outwardly from the substrate (124) are bean-shaped. Examples of the bean-shaped extensions (126) are shown at least in FIGS. 26, 29, and 31A/B. In an example, the arc (135) has an arc angle of from 75 to 90 degrees. In another example, the arc (135) has an arc angle of from 80 to 90 degrees. In yet another example, the arc (135) has an arc angle of about 95 to 90 degrees. In another example, the arc (135) has an arc angle of about 90 degrees. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The extensions (126) may be disposed substantially perpendicularly to the substrate (124) and/or horizontal axis (H₁) or disposed transversely (i.e., at any angle) to the substrate (124) and/or horizontal axis (H₁). It is also contemplated that the extensions (126) may be disposed such that the horizontal axis (H₁) is disposed approximately parallel to, or transverse to, the substrate (124). Each of the extensions (126) may be further defined as a post or rod, e.g. a micro-post, micro-rod, nanopost, nanorod, etc. In one embodiment, each of the extensions (126) is further defined as an electrode. Typically, the extension (126) has micro- or nano-scale dimensions.

In various embodiments, each of the extensions (126), e.g. a nanopost, has a height (e.g. H₂) of about 1 to 5 nm and a width (e.g., W₂) of about 40 to 60 μm. In other embodiments, each extension (126) has a height (H₂) of about 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, or 5 nm, or ranges thereof. In other embodiments, each extension (126) has a width (e.g. W₂) of 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, or μm, or ranges thereof. In an example, the width (W₂) of each extension (126) may include a first width (W_(2A)) extending from the center of the arc to a first end (131) of the extension (126) and a second width (W_(2B)) extending from the center of the arc to a second end (133) of the extension (126). In an example, the first width (W_(2A)) of the extension (126) ranges from 100 to 250 μm, from 150 to 200 μm, or from 175 to 195 μm, or ranges thereof, and the second width (W_(2B)) of the extension (126) ranges from 100 to 250 μm, from 150 to 200 μm, or from 175 to 195 μm, or ranges thereof. In an example, the first (W_(2A)) and second (W_(2B)) widths are substantially equal. In another example, the first (W_(2A)) and second (W_(2B)) widths are different. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The extensions (126) may be, include, consist essentially of, or consist of, a plastic, polymer (such as polymethylmethacrylate (PMMA)) or metal or combinations thereof. In one embodiment, the metal is gold (e.g. the extension (126) may be formed from gold). Alternatively, the metal may be, include, consist essentially of, consist of, or be chosen from the group of, transition metals, precious metals, rare earth metals, and combinations thereof. In various embodiments, it is contemplated that the extension (126) be, include, consist of, or consist essentially of, a metal, such as gold, silver, and/or copper, and/or a mixed metal compound such as indium-tin oxide (ITO). The terminology “consist essentially of” typically describes that the extension (126) includes one or more of the aforementioned materials and is free of, or includes less than 0.1 or 1, weight percent, of a non-metal or a non-mixed metal compound or another of the aforementioned materials.

The extensions (126) may be formed by any method known in the art. In one embodiment, the extensions (126) are formed by evaporating and patterning metal layers, e.g. Cr/Au layers (10/100 nm). In various embodiments, the extensions (126) can be formed using a lift-off process which typically allows for fine patterns to be formed. A photoresist may be coated on a silicon substrate (124) and patterned by photolithography, see e.g. FIG. 5. Then metal layers may be deposited on the silicon wafer. Subsequently, the substrate (124) may be immersed in acetone or a photoresist remover solution. A patterned gold layer typically remains. In other embodiments, a shadow mask can be used in conjunction with depositing a layer, e.g. a gold layer. Electroplating techniques may also be utilized throughout this disclosure.

Further details of the extensions (126) and their arrangement on the substrate (126) and forming the system (120) or microfluidic device are described below.

Functionalized Graphene Oxide:

As shown in FIG. 33, the functionalized graphene oxide (128) may be disposed on each of the extensions (126). The graphene oxide (128), either pre- or post-functionalization, may be disposed on, or attached to, the extensions (126) by any means known in the art including both physical and chemical attachment including covalent bonding, electrostatic attraction, etc. In one embodiment, the extensions (126) are exposed to a compound, such as TBA Hydroxide, that facilitates binding of the graphene oxide (128) to the extensions (126). Without intending to be bound by any particular theory, it is believed that TBA Hydroxide forms a cation (+) that interacts with anions (−) (e.g. gold anions) of the extensions (126).

The extensions (126) may include one or more types of (functionalized) graphene oxide (128) and one or more markers, binding agents, etc., bonded or attached thereto, see e.g. FIGS. 16A/B. For example, multiple binding agents may bind to the same or different cells and may be placed in the same or different microfluidic channels (132) or on the same or different extensions (126).

Graphene oxide is a single layer form of graphite oxide and can be further defined as a form of graphene that includes oxygen functional groups on basal planes and edges. Typically, graphene oxide is described as a strong paper-like material. Graphene oxide, whether functionalized or not functionalized, may have a thickness of about 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4.0, 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8, 4.9, or 5.0 nm, or up to 50 nm, e.g. in tenth- or half-nanometer increments, each ±0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, or 1.0, nm, see e.g. FIGS. 9A-D. In various embodiments, the combined height of the (functionalized) graphene oxide and the extension is from 1 μm to 1000 μm (i.e., 1 mm) In various embodiments, the combined height is from 1 μm to 100, 5 to 95, 10 to 90, 15 to 85, 20 to 80, 25 to 75, 30 to 70, 35 to 65, 40 to 60, 45 to 55, or 50 to 55, μm. In other embodiments, the combined height is from 100 to 1000, from 125 to 975, from 150 to 950, from 175 to 925, from 200 to 900, from 225 to 875, from 250 to 850, from 275 to 825, from 300 to 800, from 325 to 775, from 350 to 750, from 375 to 725, from 400 to 700, from 425 to 675, from 450 to 650, from 475 to 625, from 500 to 600, from 525 to 575, or from 550 to 575 μm. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

In one embodiment, the graphene oxide is formed from graphite, as described in D. Li, M. B. Muller, S. Gilje, R. B. Kaner, and G. G. Wallace, “Processable aqueous dispersions of graphene nanosheets,” Nature Nanotechnology, vol. 3, pp. 101-105, 2008, which is expressly incorporated herein by reference in a non-limiting embodiment. In another embodiment, the graphene oxide is formed using the procedure as described in Z. Wei, D. E. Barlow, and P. E. Sheehan, “The Assembly of Single-Layer Graphene Oxide and Graphene Using Molecular Templates,” Nano Letters, Vol. 8, No. 10, pp. 3141-3145, 2008, also expressly incorporated herein by reference in a non-limiting embodiment. In still another embodiment, the graphene oxide is formed from graphene sheets that are formed using the procedure as described in H. Wang, X. Wang, X. Li, H. Dai, “Chemical Self-Assembly of Graphene Sheets,” Nano Research, Vol. 2, pp. 336-342, 2009, also expressly incorporated herein by reference in a non-limiting embodiment. In even another embodiment, the graphene oxide is formed using the procedure described in X. Sun, Z. Liu, K. Welsher, J. T. Robinson, A. Goodwin, S. Zaric, H. Dai “Nano-Graphene Oxide for Cellular Imagine and Drug Delivery” Nano Research, Vol. 1, pp. 203-212, 2008, also expressly incorporated herein by reference in a non-limiting embodiment. It is also contemplated that the graphene oxide may be formed using the procedure described in U.S. Pat. App. Pub. No. US 2010/0028681, which is also expressly incorporated herein by reference in a non-limiting embodiment.

In one embodiment, graphene oxide sheets are formed by exfoliation-reintercalation-expansion methods, as described above. In another embodiment, ground natural graphite is intercalated by oleum in the presence of sodium nitrate. The product may then be treated with an aqueous solution of tetrabutylammonium (TBA) hydroxide and suspended by PL-PEG-NH₂ in DMF.

In still other embodiments, the graphene oxide sheets can be formed on the surface of the extensions (126). Without intending to be bound by any particular theory, it is believed that selective absorption of graphene sheets onto the extensions (126), e.g. gold patterns, can occur via electrostatic interactions. Suitable, but non-limiting, graphene oxide (128) sheets can have sizes, e.g. length and/or width, from about 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 125, 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 425, 450, 475, 500, 525, 550, 575, 600, 625, 650, 675, 700, 725, 750, 775, 800, 825, 850, 875, 900, 925, 950, or 975 nm, to about 1 micrometer. Alternatively, the upper range of the length and/or width may be up to 100 micrometers, e.g. in increments of, e.g. half, tenth, or hundredths, or thousandths, of a micrometer. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The graphene oxide (128) that is functionalized typically forms stable suspensions in water and can aggregate in salt or other biological solutions. In various embodiments, the graphene oxide (128) is functionalized with one or more functional groups including, but not limited to, aliphatic groups, aromatic groups, nitrogen including groups such as amines and amides, carboxyl groups, sulfur including groups, phosphorous including groups, and the like. Alternatively, the graphene oxide (128) can be functionalized with one or more markers, antibodies, antigens, proteins, tumor specific binding agents (e.g. anti-EpCAM), and the like. In another embodiment, the terminology “tumor specific binding agent” describes an agent that binds to a nonhemopoietic cell that can form a tumor, such as a cell not of hemopoietic origin, excluding blood cells and immune cells, but including epithelial cells, endothelial cells, neurons, hepatocytes, nephrons, glial cells, muscle cells, skin cells, adipocytes, fibroblasts, chondrocytes, osteocytes, and osteoblasts. The binding agent may bind to a cell surface marker that is specific for a type of cell that can form a tumor and that is not normally found in circulating blood. In an alternative, the binding agent may bind to a cell surface marker that is specific for a transformed cell. Such agents may also bind to healthy cells circulating in blood from non-pathogenic origins, e.g., venipuncture or trauma. In other embodiments, Streptavidin and/or one or more antibodies for various viruses may be utilized.

In various embodiments, the graphene oxide (128) is functionalized with one or more markers that allows for identification, enumeration, detection, capture, and/or isolation of genomic DNA, cDNA, or mRNA sequences, proteins or other intracellular contents that are indicative of a type or presence of a particular tumor, determination of the presence or absence of certain mutations in EGFR, HER2, prostate specific antigen TMPRSS2-ERG, CD133, CD44, CD24, epithelial-specific antigen (ESA), Nanog, 25 BMI1, and the like. Alternatively, the graphene oxide (28) may be functionalized with one markers that allows for identification, enumeration, detection, capture, and/or isolation of cells related, but not limited, to one or more of the following cancers: ostate, lung, adenocarcinoma, adenoma, adrenal cancer, basal cell carcinoma, bone cancer, brain cancer, breast cancer, bronchi cancer, cervical dysplasia, colon cancer, epidermoid carcinoma, Ewing's sarcoma, gallbladder cancer, gallstone tumor, giant cell tumor, glioblastoma multiforma, head cancer, hyperplasia, hyperplastic corneal nerve tumor, in situ carcinoma, intestinal ganglioneuroma, islet cell tumor, Kaposi's sarcoma, kidney cancer, larynx cancer, leiomyoma tumor, liver cancer, malignant carcinoid, malignant hypercalcemia, malignant melanomas, marfanoid habitus tumor, medullary carcinoma, metastatic skin carcinoma, mucosal neuromas, mycosis fungoide, neck cancer, neural tissue cancer, neuroblastoma, osteogenic sarcoma, osteosarcoma, ovarian tumor, pancreas cancer, parathyroid cancer, pheochromocytoma, primary brain tumor, rectum cancer, renal cell tumor, retinoblastoma, rhabdomyosarcoma, seminoma, skin cancer, small-cell lung tumor, non-small cell lung cancer (NSCLC), soft tissue sarcoma, squamous cell carcinoma, stomach cancer, thyroid cancer, topical skin lesion, veticulum cell sarcoma, Wilm's tumor, and/or combinations thereof.

In one embodiment, the graphene oxide (128) is functionalized with polyethylene glycol. For example, expandable graphite may be exfoliated and heated at about 900° C. for about 1 hour under argon to remove intercalated acid molecules. Then, a salt such as NaCl may be added and removed by filtration with water to reduce particle size. Then, a strong acid, such as sulfuric acid, may be added to effect intercalation. Further, an oxidizing agent such as KMnO₄ may be added and the product may be washed. Subsequently, carboxylic acid functional groups made be added along with NaOH followed by sonication, neutralization, filtering and washing. The product formed is then typically a carboxylic acid modified graphite oxide (GO—COOH). This product may be then sonicated with a 6-arm polyethylene glycol-amine and N-(3-dimethylaminopropyl-N′-ethylcarbodiimide) hydrochloride may be added. Finally, mercaptoethanol may be added and the product subjected to centrifugation in PBS to form NGO-PEG.

In still other embodiments, the graphene oxide (128) is functionalized with a linking molecule (such as linking molecule 36 described above at least with reference to FIGS. 1B, 1C, and 1D), e.g. a linker such as GMBS which is known as N-[γ-maleimidobutyryloxy]succinimide ester in the art. The linking molecule (36) is not particularly limited. It is also contemplated that the graphene oxide (128) and/or the linking molecule (36) may be functionalized or bonded to a marker (such as the marker 38 also described above at least with reference to FIGS. 1B, 1C, and 1D) such as a protein such as NeutrAvidin. See also, e.g., FIGS. 12A/B and 14A/B. The protein may be directly bonded to the graphene oxide (128) and/or the linking molecule (36). It is further contemplated that the graphene oxide (128), the linking molecule (36), and/or the marker (38) may be functionalized or bonded to an antibody (such as the antibody 40 described above at least with reference to 1A-D) such as EpCAM against the EpCAM antigen expressed on the surface of cancer cells. The antibody (40) may be directly bonded to the graphene oxide (128), the linking molecule (36), and/or the marker (38). In one embodiment, the graphene oxide (128) is disposed on a plurality of extensions (126), is functionalized with (i.e., bonded to) a linking molecule (36) which, in turn, is functionalized with (i.e., bonded to) a protein which, also in turn, is functionalized with (i.e., bonded to) an antibody (40). The antibody (40) can then bind a rare cell (22) such as a CTC. The instant disclosure is not limited to the aforementioned antibodies, proteins, etc. and one or more known in the art may be utilized and bonded to the graphene oxide (128). Suitable non-limiting examples include various antibodies and/or proteins, epithelial surface markers such as EGFR, prostate markers such as PSMA, PSA, cancer cell markers such as CD133, CD44, ALDH, endothelial markers such as CD31, CD34, leukocyte markers such as CD45, CD4, exosome/microvessicle markers such as CD63, etc. Alternatively, various peptides recognizing particular DNA sequences may be utilized.

In one embodiment, the graphene oxide is functionalized with a binding agent, the binding agent includes the reaction product of phospholipid-polyethylene-glyco-amine (PL-PEF-NH₂) and N-γ-maleimidobutyryloxy succinimide ester (GMBS), the reaction product is further bonded to a protein, and the protein is further bonded to an antibody for interaction with the rare cells.

Additional Non-Limiting Embodiments of a Microfluidic Device:

In one embodiment, the system (120) is further defined as a microfluidic device. The microfluidic device (and/or system (120)) may include a microfluidic channel (132) and/or a microfluidic chamber (156) through which blood, body fluids, and/or other substances can flow. Typically, larger devices include microfluidic chambers (156) as opposed to microfluidic channels (132), but this is not necessarily true in every embodiment. The microfluidic device (and/or system (120) and/or microfluidic channel (132) and/or microfluidic chamber (156)) may also include one, two, or a plurality of posts (e.g., extensions 126), such as PDMS posts, to support one or more chambers, channels, or layers.

In one embodiment, the microfluidic device has one or more microfluidic channels (132) and/or chambers (156) one or more of which each independently having a length, height, and/or width of from 1 μm to 1000 μm (i.e., 1 mm) In various embodiments, one or more of these values is from 1 μm to 100, 5 to 95, 10 to 90, 15 to 85, 20 to 80, 25 to 75, 30 to 70, 35 to 65, 40 to 60, 45 to 55, or 50 to 55, μm. In other embodiments, one or more of these values is from 100 to 1000, from 125 to 975, from 150 to 950, from 175 to 925, from 200 to 900, from 225 to 875, from 250 to 850, from 275 to 825, from 300 to 800, from 325 to 775, from 350 to 750, from 375 to 725, from 400 to 700, from 425 to 675, from 450 to 650, from 475 to 625, from 500 to 600, from 525 to 575, or from 550 to 575 μm. In other embodiments, the width may be up to 5 mm, and the length up to 100 to 1000 mm. The dimensions of the microfluidic device, as a whole, are not particularly limited. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

One of more microfluidic channels (132) and/or chambers (156) may each individually have a unique shape and/or structure. In addition, one microfluidic channel (132) and/or chamber (156) may have a shape or pattern different from another microfluidic channel (132) and/or chamber (156) in the same device. The geometry of these patterns is also not particularly limited. The patterns may be geometric, non-geometric, uniform or non-uniform, e.g. straight, zig-zag, herringbone, circular or oval, triangular, whorl-shaped, ribbon-shaped, marble, spiral-shaped, coil-shaped, curl-shaped, twisted, looped, helix, serpentine, sinusoidal, winding, and/or random, and the like. The shape or pattern of the channels (132) and/or chambers (156) may be defined by the shape and pattern of the spacing between adjacent extensions (126).

The microfluidic device typically utilizes radial flow for capture of rare cells in a fluid, such as a bodily fluid. As previously described at least with reference to FIGS. 27 and 28, the microfluidic device has an inlet at the center axis (A) of the substrate (124) and at least one outlet at the outer edge (125) of the substrate (124). Fluid flows into the microfluidic device through the inlet, flows through the channels (132) and/or chambers (156), and flows through the outlet(s) and leaves the microfluidic device. The fluid generally flows radially from the inlet, through the channels (132) and/or chambers (156), and to the outlet. However, as previously described, the channels (132) and/or chambers (156) are interconnected between the plurality of extensions (126). Accordingly, radial flow from the inlet towards the outlet of the microfluidic device may not occur in a generally straight line in a radial direction from the inlet towards the outlet. Instead, flow from the inlet towards the outlet of the microfluidic device occurs in multiple directions as the fluid flows through and between the multiple extensions (126) of the microfluidic device as the fluid heads radially toward the outlet of the microfluidic device. Examples of the flow profiles of the fluid as the fluid heads radially toward the outlet of the microfluidic device are set forth in FIGS. 34A-D, 36, and 37.

In an embodiment, the microfluidic device includes a plurality of bean-shaped extensions (126) with the concave side (133) of each bean-shaped extension (126) facing toward the center axis (A) of the substrate (124). Further, each of the bean-shaped extensions (126) in the second row (R₂) is typically offset (e.g., not entirely aligned) behind an extension (126) in the first row (R₁), and each of the bean-shaped extensions (126) in the third row (R₃) is typically offset from an extension (126) in the second row (R₂), and so on. With this orientation of the bean-shaped extensions (126) on the substrate (124), each bean-shaped extension (126) can intercept the movement of the fluid flowing from the center axis (A) toward the outer edge (125) of the substrate (124). When intercepted, the fluid directly contacts the concave surface (135) of the bean-shaped extension (126), and flows around both of the lobes of the bean as the fluid continues to flow toward the outer edge (125) of the substrate (124). An example of the flow profile of fluid flowing around the bean-shaped extensions (126) is shown in FIGS. 34C and D and FIG. 37.

The microfluidic device utilizing radial fluid flow provides a viable alternative to microfluidic devices which utilize linear fluid flow. Without being bound to any theory, it is believed that limitations exist for linear flow devices for effectively capturing rare cells at higher flow rates. It is believed that this is due, at least in part, to the constant velocity of the fluid flow through the linear fluid flow device (as shown, e.g., in the flow profiles set forth in FIGS. 34A and B). In contrast, radial flow overcomes these limitations in that the velocity of the fluid flowing through the device decreases with increasing cross sectional area (as shown, e.g., in FIG. 36), thereby providing varying shear rates across the radius of the device. Accordingly, the rare cells would experience different shear rates at every radius and would get captured at an optimal shear rate as determined by their surface antigen expression.

Further, the concave surface (135) of the bean-shaped extensions (126) facing incoming flow provides a higher surface area for capture of the rare cells. As shown in FIGS. 31A and B, for example, the rare cell contacts and sticks to the concave surface (135) as the fluid flows by and contacts the extension (126).

The microfluidic device efficiently and effectively isolates rare cells in one step at high flow rates (such as, e.g., a rate or velocity of up to about 10 mL/hr) using an affinity reaction between an epithelial cell adhesion molecule (EpCAM) antigen expressed by rare cells, such as an epithelial tumor cell, and anti-EpCAM coated on the bean-shaped extensions (126) on the microfluidic device. At the high flow rate, rare cells may be captured through the radial flow device that provides varying shear across the device for optimal capture conditions even at such high flow rate(s). Further, while the microfluidic device may operate at a flow rate of up to 10 mL/hr, it is to be understood that the microfluidic device may also operate at flow rates lower or higher than 10 mL/hr.

The microfluidic device may also be designed to allow for optical or visual inspection of the microfluidic channels (132) and/or microfluidic chambers (156). For example, the microfluidic device may include a top, bottom, and/or side, which may be transparent to allow for optical or visual inspection. Alternatively, the microfluidic device may include a top, bottom, and/or side which may be opaque. It is also contemplated that the microfluidic device may not include a top.

The volume of the microfluidic channel (132) and/or microfluidic chamber (156) may be customized depending on a volume of the sample used. The volume of the microfluidic channel (132) and/or microfluidic chamber (156) may be smaller or larger than the size of the sample or may be approximately the same as the size of the sample. In various embodiments, the microfluidic device and/or the microfluidic channel (132) and/or microfluidic chamber (156) has a volume of from about 10 μL to 20 mL, from about 100 μL to 15 mL, from about 100 μL to 10 mL, from about 100 μL to 5 mL, from about 100 μL to 1 mL, or from about 100 μL to 0.5 mL. However, these volumes are not limiting and the volume of the microfluidic device and/or the microfluidic channel (132) and/or microfluidic chamber (156) may be greater or less than those described above. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The microfluidic channel (132) and/or microfluidic chambers (156) may be modified to increase surface area, volume, etc. to increase a probability that a rare cell with be captured. For example, when the walls of the channels (132) may be substantially planar, the height of the microfluidic channels (132) and/or microfluidic chambers (156) may be designed so that rare cells are more efficiently detected and/or trapped.

The microfluidic device is not particularly limited to any particular efficiency. However, in various embodiments, the microfluidic device can typically identify, enumerate, detect, capture, and/or isolate from 1 to 10,000, 1 to 7,500, 1 to 5,000, 1 to 2,500, 1 to 1500, from 5 to 1000, from 10 to 500, from 25 to 200, or from 50 to 100, rare cells (22) from a blood sample of about 1 mL or less. Alternatively, the system (120) and/or microfluidic device may have a rare cell capture efficiency of at least 1, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, or 99, percent determined as (rare cells captured on the (functionalized) graphene oxide (or any protein, antibody, marker, etc. bound thereto) divided by a total number of rare cells introduced to the system and/or microfluidic device) multiplied by 100. In other embodiments, the system (120) and/or microfluidic device may have a rare cell capture efficiency of 95 to 100, 90 to 95, 90 to 100, 85 to 95, 85 to 90, 80 to 85, 80 to 90, 80 to 95, 75 to 80, 75 to 85, 75 to 90, 75, to 95, 70 to 75, 70 to 80, 70 to 85, 70 to 90, 75 to 95, 50 to 95, 55 to 90, 60 to 85, 65 to 80, 65 to 75, 65 to 70, 25 to 50, 59 to 75, or 25 to 75, percent, as determined using the formula described immediately above. In various embodiments, the microfluidic device has a rare cell capture efficiency of about 70, 75, or 80 plus or minus about 20, 25, or 30, at 5-20 cells/mL spiked in blood. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

In various embodiments, the microfluidic device and system may capture, on average, about 155±236 CTCs/mL for NSCLC, about 16 to 292 CTCs/mL for metastatic prostate, about 25 to 174 CTCs/mL for localized prostate cancer, about 9 to 831 CTCs/mL for pancreatic cancer cells, about 5 to 176 CTCs/mL for breast cancer cells, and about 42 to 375 (121±127) CTCs/mL for colorectal cancer cells. The microfluidic device may allow captured cells to be grown and cultivated and/or washed such that non-specifically bound cells, e.g., leukocytes, may be removed which may result in about a 10⁶-fold enrichment. Any of the aforementioned values may, for example, vary by 1, 2, 3, 4, 5, 10, 15, 20, or 25+% in varying non-limiting embodiments. All values, and ranges of values, between and including the aforementioned values are also hereby expressly contemplated in various non-limiting embodiments.

The microfluidic device may also include or be coupled to one or more components such as reservoirs, pumps, valves, actuators, pipes, tubes, electrodes, meters, computers, electronic monitoring devices, analytical devices, electrical potential and/or resistance monitoring devices, and the like. Those of skill in the art may select one or more of the components to couple to the microfluidic device.

In one embodiment, the microfluidic device includes a silicon substrate that includes approximately has 60,000 extensions (e.g. formed from gold) disposed in bean-shaped patterns. The distance between each extension in a row (R) or between rows (R), in this embodiment, is about 25 to 32 μm. Graphene oxide nanosheets may be self-assembled onto the extensions (126), in this embodiment, at a thickness of about 100 nm. The graphene oxide of this embodiment may also be functionalized with EpCAM antibodies. It is contemplated that the aforementioned descriptions and characteristics are not necessarily limited to this particular embodiment and may apply to other embodiments described herein.

Method for Forming the System (20), (120) and/or Microfluidic Device:

This disclosure also provides a method of forming the system (20), (120) and/or a microfluidic device. The method typically includes the steps of providing the substrate (24), (124), providing the extension (26), (126), and providing the (functionalized) graphene oxide. The substrate (24), (124) may be provided as a single layer or as more than one layer, including one or more supplemental layers (34). Accordingly, the method may include the step of forming the substrate (24), (124) including one or more layers. The step of forming the substrate (24), (124) and/or the one or more supplemental layers (34) is not particularly limited, may be any known in the art, and may be as described above.

The step of providing the extension (26), (126) is also not particularly limited and may include any method of forming and/or depositing the extension (26), (126) on the substrate (24), (124). For example, the method may include the step of evaporating and patterning metal (e.g. Cr/Au) layers. Alternatively, the method may include the step of etching silicon to form the extension (26), (126).

The step of providing the (functionalized) graphene oxide again is not particularly limited. The step of providing may include, or be further defined as, forming the graphene oxide, and/or reacting the graphene oxide to functionalize the graphene oxide with one or more markers, proteins, etc. as described above. The graphene oxide may be formed and/or reacted or functionalized by any method or reaction known in the art, including those reactions and functionalization reactions described above. Each of the aforementioned substrate (24), (124), extensions (26), (126), and graphene oxide (28), (128) may be assembled together to form the system and/or microfluidic device using any method known in the art.

Method for Detecting Rare Cells:

This disclosure also provides a method for detecting rare cells using the system (20), (120) and/or microfluidic device of this disclosure. The method allows for small amounts of bodily fluid to be evaluated accuracy and precisely and in a time and cost effective manner to determine the presence of rare cells.

The method includes the steps of providing the system (20), (120) and/or microfluidic device and introducing a sample of bodily fluid to the system (20), (128) and/or microfluidic device such that the sample interacts with the (functionalized) graphene oxide (28), (128) and/or any proteins, markers, antibodies, etc. bonded thereto. The method allows for small amounts of bodily fluid to be evaluated accuracy and precisely and in a time and cost effective manner to determine the presence of rare cells (22). The step of providing the system (20), (120) and/or microfluidic device is not particularly limited and may include one or more of the aforementioned steps described as associated with the method of forming the system (20), (120) and/or the microfluidic device.

The step of introducing a sample of bodily fluid is also not particularly limited. Typically, this step is further defined as exposing the system (20), (120) and/or the microfluidic device and/or the extension (26), (126) to the bodily fluid such that the bodily fluid contacts the extension (26), (126) and the (functionalized) graphene oxide (28), (128), which is typically modified or functionalized in such as a way as to interact with the bodily fluid in a designated manner. In one embodiment, the step of introducing the bodily fluid is further defined as injecting or adding the bodily fluid to the entrance or inlet of the microfluidic device. The method may also include the step of flowing the bodily fluid through the microfluidic channel(s) (132) and/or microfluidic chamber(s) (56), (156). For the system (20), the step of flowing the bodily fluid through the channel (32) and/or chamber (56) occurs, e.g. along the longitudinal axis (L₁), from the upstream end (46) towards the downstream end (48) and out of the exit (52). The steps of this method may include any of the parameters and/or descriptions associated with the system, as described above.

Another embodiment of the method for detecting rare cells in the fluid utilizes the system (120). In this embodiment, the method includes introducing a sample of fluid containing the rare cells into the inlet of the system (120) such that the sample of fluid flow radially from the inlet toward the outer edge (125) of the substrate. In an embodiment, the step of introducing the sample is accomplished at a rate of up to about 10 mL/hr. Furthermore, the rate decreases as the fluid flows from the inlet of the system (120) towards the outer edge (125) of the substrate (124). The method further includes capturing the rare cells as the rare cells interact with the functionalized graphene oxide disposed on the extensions (126).

Method for Diagnosing Cancer:

This disclosure also provides a method for diagnosing a cancer or carcinoma in a subject. This method includes the step of introducing a sample of a bodily fluid to the system (20), (120) and determining whether any target rare cells (22) are present. Rare cells (22) obtained by the methods of the disclosure may be assayed for genetic information. In addition, the rare cells (22) may be assayed for changes in genetic information over time as well as or in the alternative to enumeration, e.g. to monitor for the appearance of mutations that indicate a change in therapy is advisable.

Method for Lysing Rare Cells:

This disclosure further provides a method of lysing rare cells (22) using the system (20), (120) of this disclosure. This method typically includes the step of introducing a sample of a bodily fluid to the system (20), (120) and subsequently introducing a lysing agent to the system. The lysing agent may be any known in the art.

One or more methods of this disclosure may also include the step of washing the rare cells (22) at a high shear stress or volume to increase purity and reduce the number of weakly bound or non-specifically bound rare cells (22) in the system (20), (120) and/or microfluidic device. One or more methods of this disclosure may also include the step of counting or quantifying a number of bound rare cells (22). The rare cells (22) can be counted by any method known in the art, including optical, e.g. visual inspection, automated counting, microscopy based detection, FACS, and electrical detection, e.g. with the use of Coulter counters. Counting of the rare cells (22) can be useful for diagnosing diseases, monitoring the progress of disease, and monitoring or determining the efficacy of a treatment. The number of rare cells (22) may also be counted in non-medical applications, e.g. for determination of the amount, presence, or type of contaminants in environmental samples, pharmaceuticals, food, or cosmetics.

One or more of the methods of this disclosure may also include the step of measuring a desired characteristic of rare cells (22). For example, the method may include the step of measuring desired biological properties of rare cells (22) such as mRNA expression, protein expression, and DNA quantification.

It is also contemplated that the disclosure may include one or more elements, one or more methods, one or more devices, and/or one or more systems as described in one or more of the following references, each of which is expressly incorporated herein by reference, in one or more non-limiting embodiments: Y. Shao, J. Wang, H. Wu, J. Liu, I. A. Aksay, Y. Lin, “Graphene Based Electrochemical Sensors and Biosensors: A Review,” Electroanalysis, Vol 22, pp. 1027-1036, 2010; Y. Liu, D. Yu, C. Zeng, Z. Miao, L. Dai, “Biocompatible Graphene Oxide-Based Glucose Biosensors,” Langmuir, vol. 26, pp. 6158-6160, 2010; J. H. Jung et al., “A Graphene Oxide Based Immuno-biosensor for Pathogen Detection,” Angewandte Chemie, vol. 122, pp. 5844-5847, 2010.

The instant disclosure may also include one or more elements, one or more methods, one or more devices, and/or one or more systems as described in the provisional application (U.S. Prov. App. Ser. No. 61/541,814) and/or appendix filed therewith. It is to be very clear and understood that nothing in any one or more of any reference cited herein and incorporated by reference herein, or in the appendix, is to limit this disclosure. The various embodiments and options described in the references, provisional patent application, and appendix which are incorporated herein by reference are not limiting, are optional, and are in no way meant to limit this disclosure.

EXAMPLES Simulation of One Embodiment of a Pattern of Extensions in a Microfluidic Device

A simulation of fluid flow in a theoretical microfluidic device is performed with Comsol Multiphysics 4.2. A three-dimensional leaf pattern of (gold) extensions disposed on a substrate is generated and analyzed with a laminar flow module, the results of which are set forth in FIGS. 6 and 7. The height of the extensions is assumed to be 3 μm although the actual height of the gold is about 100 nm. An effective height of the extensions including the gold may be as high as 1-3 μm because of addition of functional groups.

In the simulation, the effect of the leaf pattern on a fluid field is examined by increasing a height of the fluid field from 10 μm to 30 μm, see FIG. 6. The Figs. show that, at or below 10 μm, the fluid field is disturbed significantly by the leaf pattern while, as the height of the leaf pattern increases, the effect of this disturbance decreases. This disturbance may enhance the cell-surface interactions thus increase the capture efficiency.

To evaluate the performance of the leaf pattern, the simulation on a circular pattern is conducted as set forth in FIGS. 7. As shown in both FIGS. 6 and 7, the simulation demonstrates that the leaf pattern outperforms the circular pattern by increasing the number of boundary layers thereby enhancing particle-surface interactions. This effect is well illustrated at 10 μm height of a channel of a microfluidic device.

Example of One Embodiment of the System/Microfluidic Device of this Disclosure:

In one embodiment, the system/microfluidic device of this disclosure utilizes a flower shaped architecture for the extensions, e.g. as set forth in FIGS. 2G and 4C, disposed on a silicon substrate. The silicon substrate of this example has 58,957 flower-shaped gold extensions each having an approximate height and width of 100 μm×100 μm. The distance between each extension in a column is 150 μm. The overall size of the system/microfluidic device is 24.5 mm×60 mm×3 mm A PDMS layer of the system/microfluidic device has a microfluidic chamber with 50 μm height and a 45 μL volume. Graphene oxide nanosheets are self-assembled onto the patterned gold extensions. The extensions including the graphene oxide are chemically functionalized with EpCAM antibodies. The effective functionalized surface area enables the system/microfluidic device to be a simple polydimethylsiloxane (PDMS) flat chamber-like structure.

More specifically, the graphene oxide of this example is non-covalently functionalized with phospholipids-polyethylene-glyco-amine (PL-PEG-NH2). The hydrophobic lipid chains of PL-PEG-NH2 are immobilized onto the surface of the graphene oxide. The functionalized graphene oxide has a high water solubility, biocompatibility, and functional groups available for further bioconjugation. Tetrabutylammonium (TBA) hydroxide is added for intercalation and complete exfoliation of graphene oxide. TBA cations and the amino group of PL-PEG-NH2 can interact with the gold surface by electrostatic attraction. N-γ-maleimidobutyryloxy succinimide ester (GMBS) has N-hydroxysuccinimide (NHS) esters that react with amine groups of graphene oxide-PEG to form amide bonds.

In this example, CTCs are captured by using the following NeutrAvidin and biotinylated EpCAM antibody interactions. To functionalize and self-assemble graphene oxides before bonding, the silicon substrate is dipped into a functionalized graphene oxide suspension and graphene oxide self-assembles on the gold surface of the extensions. SEM images reveal that gold patterns are covered with functionalized graphene oxides, see e.g. FIG. 11C. The functionalized graphene oxides are attached to the sides of the extensions as well as onto the top of the extensions. This phenomenon demonstrates the high selectivity of graphene oxide assembly on the gold extensions rather than onto the silicon substrate and the uniform assembly and saturation density of graphene oxide on the gold extensions. AFM images, as set forth in FIGS. 11, show graphene oxide sheets are disposed on the gold extensions. The thickness of the graphene oxide in this example is about 1-3 nm.

To confirm that the graphene oxide is functionalized, fluorescently labeled NeutrAvidin is utilized, see e.g. FIGS. 12A and 14A/B. Gold extensions including modified graphene oxide specifically show the presence of fluorescence, see e.g. FIG. 12A, where as negative controls without NeutrAvidin show no fluorescence at the same exposure condition, see e.g. FIG. 12B. This indicates high sensitivity and specificity, which is expected to exhibit high cell capture efficiency when employed to isolate viable cancer cells from whole blood samples.

To characterize the system/microfluidic device, MCF-7 cells are labeled with fluorescent cell tracker dye and spiked into buffer at various concentrations and flowed through the system/microfluidic device at a desired flow rate, e.g. 1,000 cell/mL, 1 mL/hr, as described below. Subsequently, the captured cells are counted.

More specifically, 100-1000 MCF-7 cells are spiked into the buffer solution. Samples of the spiked buffer solution are then flowed through the system/microfluidic device at various rates, see e.g. FIGS. 18 and 19. At a flow rate of 1-3 mL/hr, the capture yield is over 80%. At a 1 mL/hr flow rate, a very small difference of the capture yield between flow rates is observed, see e.g. FIGS. 13A-G.

A comparative silicon device that does not include the extensions or the functionalized graphene oxide is also produced. More specifically, a silicon substrate is functionalized with silane, GMBS, and NeutrAvidin using the same conditions as are used to form the example of the system/microfluidic device of this disclosure. Samples of the buffer solution are then passed over this comparative silicon device to determine how many cells are captured. The results of this experiment are set forth in FIG. 21.

These results demonstrate that use of the graphene oxide and the extensions increase the capture efficiency likely due to enhanced surface area and morphology. When MCF-7 cells are flowed through the instant system/microfluidic device, the trajectory of cells tends to be a parabola. Along with the trajectory, most of cells are captured on extensions, see e.g. FIGS. 13A-G.

To further investigate the capture efficiency using blood samples, a low number of MCF-7 cells (3-5 cells, 10-20 cells, 100 cells, see e.g. FIG. 17A) are spiked into 1 mL of whole blood (FIG. 20). Cells are diluted in serum-free medium at a concentration of 1×10⁵ cells/mL. 1 μL of cell suspension added to a 96-well plate. The transferred cells are counted under a microscope, immediately transferred by pipette and added to 1 mL of whole blood. Remaining cells not transferred into the whole blood are also counted to verify the accuracy of the transfer. By subtracting the number of remaining cells from the original count, an actual number of cells spiked into blood is estimated. These steps occur at room temperature.

The average recovery rates of the 10-20 cell spike and the 100 cell spike are 91% and 87%, respectively. The average recovery rate of the 3-5 cell spike is 59%. Two examples that include 6 cells exhibit a 100% recovery rate

Microfabrication of the Microfluidic Device:

The aforementioned system/microfluidic device is fabricated using a series of 4 inch N-type silicon wafers as substrates. These wafers are cleaned by RCA cleaning. A 3000 Å thermal oxide is grown by a wet oxidation process. Subsequently, Cr and Au (100 Å/1000 Å) layers are deposited on the silicon wafer by e-beam evaporation to form extensions. Then, a photoresist is coated by automatic spinner and patterned by mask aligner (MA-6, Karl Suss). For patterning the Au and Cr extensions, the wafers are placed in Au/Cr etch solution. The photoresist is then removed by acetone and rinsed by isopropyl alcohol (IPA).

Subsequently, an already prepared PDMS layer with a chamber having a 50 mm length, an 18 mm width, and a 50 μm height, is bonded onto the silicon wafer having the pattern of gold extensions disposed thereon. The PDMS layer is fabricated using standard SU-8 mold process. The silicon wafer and the PDMS layer are bonded by corona discharge treatment.

Functionalization and Nano-Assembly of Graphene Oxide:

10 mg of graphene oxide (Cheap Tubes Inc.) powder is also prepared to form a single layer graphene oxide (SLGO) which is then treated with a modified Hummer's method as described in Hummers, W. S. & Offeman, R. E. Preparation of Graphitic Oxide. Journal of the American Chemical Society 80, 1339 (1958). 10 mL N,N-dimethylformamide (DMF) and 300 tetrabutylammonium (TB A) hydroxide (40% in water) are then added thereto to form a graphene oxide suspension, see e.g. FIG. 16A. Using a tip sonicator, the graphene oxide suspension is then ultrasonicated for 30 min. To avoid an increased temperature during the sonication, a temperature sensor is monitored and the suspension tube is immersed in an ice bath. The graphene oxide suspension is reserved for 3 days at room temperature.

4 mL of the supernatant is then extracted and 15 mg of phospholipids-polyethylene-glyco-amine (PL-PEG-NH2, NOF Co.) is dissolved therein, bath sonicated for about 1 hour, and subsequently centrifuged at 12,000 rpm for 3 min. The supernatant is collected and stored at 4° C. The supernatant includes PEG functionalized graphene oxide. The silicon wafer is then dipped into the functionalized supernatant for 10 min and washed with DI water and IPA, see e.g. FIGS. 11A/B. The prepared PDMS layer with the chamber, as described above, is then bonded to the silicon wafer using corona discharge treatment.

A GMBS solution is then flowed through the chamber at 20 μL/min using a syringe pump (Harvard Apparatus). After 30 minutes of incubation, the chamber is washed with ethanol at 100 μL/min Subsequently, 50 μg/mL NeutrAvidin is prepared and flowed through the chamber at 20 μL/min After 1 hour incubation, the chamber is flushed with phosphate buffered solution (PBS) at 100 μL/min to remove excess NeutrAvidin. Finally, biotinylated EpCAM antibody at a concentration of 20 μg/mL in PBS with 1% (w/v) BSA is flowed through the chamber for 10 minutes at 20 μL/min After 1 hour incubation, PBS is flowed through the chamber to wash, and then, bovine serum albumin (BSA) is added to a 1×PBS solution and flowed through the chamber at 100 μL/min for 5 minutes. After flowing BSA solution, the chamber incubates for 30 minutes.

Cell Culture and Labeling:

Tissue culture reagents are purchased from GIBCO Invitrogen Corporation/Life Technologies Life Sciences unless otherwise specified. MCF-7 and PC-3 cells are cultured in DMEM and DMEM/F12 medium including 10% fetal bovine serum and 1% penicillin-streptomycin solution. When cells reach more than 90% confluence, the medium is replaced with a fresh medium. A green cell tracker dye (Invitrogen, CellTracker Green CMFDA, C7025) for labeling cells is used to perform rare cell capture efficiency calculations.

Blood Specimen Collection:

Blood samples are drawn from patients with tumors and healthy donors after obtaining informed consent under an IRB-approved protocol. All specimens are collected into EDTA tubes and are processed within 3 hours.

Cytokeratin and CD45 Staining:

After incubating for 30 minutes, 1 ml blood samples including non-labeled cells are flowed through the chamber at a rate of 1 ml/hr to capture cells. Subsequently, the captured cells are washed with PBS, fixed with 4% paraformaldehyde (PFA), permeabilized with 0.2% Triton-X and incubated for 30 minutes followed by washing with PBS. The chamber is then incubated for 30 minutes with 1 mL of blocking buffer including 2% normal goat serum and 3% BSA. Anti-cytokeratin (BD Biosciences) and anti-CD45 (BD Biosciences) are diluted at 1:50 and 1:10 in 1% BSA, respectively, see e.g. FIG. 17A. Antibodies are then flowed through the chamber for 20 minutes at 50 μL/min and incubated for 1 hour. After absorption of the primary antibody, the chamber is washed with PBS. The anti-cytokeratin is probed with AlexaFluor488 IgG2a FITC (Invitrogen) and the anti-CD45 is probed with AlexaFluor546 IgG1 (Invitrogen). The secondary antibodies are diluted in 1% BSA at a 1:1000 ratio, flowed through the chamber for 20 minutes at 50 μL/min, incubated for 1 hour and then washed with PBS.

To stain nuclei of captured cells, DAPI (1:1000 dilution in PBS) is flowed through the chamber for 20 minutes at 50 μL/min and the chamber is incubated for 15 minutes and washed with PBS.

Cell Treatment with EdU

To measure cells' ability to proliferate, Click-iT EdU Imaging Kit (Invitrogen, C10340) is used. After capturing cells, the chamber is washed with PBS and 1 μM EdU is added to the chamber. The chamber is incubated overnight, washed with PBS, and then the cells are fixated using 4% PFA. After 15 min incubation, the chamber is washed with 3% BSA twice, followed by cell permeabilization with 0.2% Triton X-100 in PBS and incubated for 20 minutes. The chamber is washed with 3% BSA twice and 0.5 mL of Click-iT EdU buffer additive is added, followed by incubation for 30 minutes and washing with 3% BSA. For nucleus staining, 1 mL of 1× Hoechst 33342 solution is added and cells in the chamber are incubated for 30 minutes and washed with 1 mL of PBS.

Additional Examples

Various solutions of solvent and functionalized graphene oxide sheets are formulated and exposed to various metals that are representative of various extensions of the system of this disclosure. The metals are then analyzed to determine whether any of the metals are able to adsorb the functionalized graphene sheets. The details of these analyses are set forth immediately below in Table 1. The results associated with these evaluations are determined using scanning electron microscopy and/or atomic force microscopy.

TABLE 1 Functionalized Graphene Metal Oxide Sheet Solvent Result Au TBA, PL-PEG-amine H₂O/DMF (3:100) Positive Au TBA, PL-mPEG H₂O/DMF (3:100) Positive Au PL-PEG-amine H₂O/DMF (3:100) Negative Au TBA, PL-PEG-amine Pure DMF Negative Au TBA, PL-PEG-amine, H₂O/DMF (3:100) Negative acidified by HNO₃ Al TBA, PL-PEG-amine H₂O/DMF (3:100) Negative Ti TBA, PL-PEG-amine H₂O/DMF (3:100) Partially Positive Co TBA, PL-PEG-amine H₂O/DMF (3:100) Partially Positive Pd TBA, PL-PEG-amine H₂O/DMF (3:100) Partially Positive

Additional non-limiting examples of graphene oxide sheets and non-limiting examples of this disclosure are also formed. In a first example, single layer graphene oxide (SLGO) powder is used and subjected to a modified hummer's method as described in W. Hummers, and R. Offeman, “Preparation of graphitic oxide,” Journal of the American Chemical Society, vol. 80, pp. 1339, March 1958. More specifically, 10 mg of graphene oxide powder is prepared. Then, 10 mL DMF and 300 μL TBA hydroxide (40%) is added thereto to form a solution. Using a tip sonicator, the solution is sonicated for approximately 10 min at an amplitude of 50 with a 2 minute cool down. A supernatant is then removed and reserved for 2-3 days. Approximately 4 mL of the supernatant is then extracted and approximately 15 mg of PL-PEG-NH2 is dissolved therein. This solution is then bath sonicated for about 1 hour and subsequently centrifuged at 12,000 rpm for about 3 min. After centrifugation, the supernatant is collected at stored at about 4° C. The supernatant includes polyethylene glycol (PEG) functionalized graphene oxide.

To verify the functionalization of the graphene oxide with the polyethylene glycol, the supernatant is analyzed using FT-IR spectroscopy. The spectra generated are then compared to similar FT-IR spectra of non-functionalized graphene oxide. The results of these FT-IR analyses are set forth in FIGS. 15A and B. FIG. 15A shows that, at 3400 cm⁻¹, there is a graphene oxide-related peak clearly shown. FIG. 15B shows that, at 1650 cm⁻¹, the a peak for functionalized graphene oxide disappears which is indicative of an NH—CO stretching vibration and exchange of an amine group with polyethylene glycol.

A microfluidic device, similar to the microfluidic device set forth in FIG. 1, is also formed. More specifically, the microfluidic device includes a silicon substrate, an SiO₂ supplemental layer disposed on and in direct contact with the silicon substrate, an additional PDMS supplemental layer, and gold nanoposts (as the extensions of this disclosure). The PDMS supplemental layer is fabricated using a standard SU-8 mold. The silicon substrate and the PDMS supplemental layer are bonded by oxygen plasma treatment. FIG. 5 shows steps in the fabrication process of this particular non-limiting microfluidic device. More specifically, an N-type (100) silicon wafer is cleaned by RCA cleaning. A silicon dioxide layer (3000 Å) is then grown by wet oxidation processing in a furnace at about 1100° C. Cr and Au (100 Å/1000 Å) layers are then deposited by e-beam evaporation. Photoresist (SPR 330) is then coated by an automatic spinner (ACS 200) and patterned by a mask aligner (MA-6). The exposure time is about 12 sec and the developing time is about 25 sec for these processes. For patterning the Au and Cr, the wafer is placed in an Au etch solution for about 25 sec and into a Cr etch solution for about 25 sec. The photoresist is then removed by acetone and rinsed by IPA and the device is exposed to oxygen plasma for about 3 minutes at 100 W.

After formation of the microfluidic device and the functionalized graphene oxide described above, the PEG-functionalized graphene oxide is then flowed through the microfluidic device. By self-assembly, the functionalized graphene oxide molecules are directed to bridge arrays of the gold nanoposts on the silicon substrate which helps remove any extraneous coatings on the graphene oxide molecules and increases the electrical conductance of the microfluidic device (e.g. through an electrical annealing method). As a result of flowing the functionalized graphene oxide molecules through the microfluidic device, the functionalized graphene oxide molecules attach to the sides and tops of the gold nanoposts, as shown in FIG. 8, which is demonstrative of high selectivity of the deposition of functionalized graphene oxide molecules on the gold nanoposts as opposed to the SiO₂ supplemental layer and/or the PDMS supplemental layer. In addition, atomic force microscopy (AFM) is also utilized to characterize graphene oxide molecules disposed on the gold nanoposts. As set forth in FIGS. 9A and 9B, an average size of the functionalized graphene oxide molecules disposed on the gold nanoposts is on a nanometer scale and the approximate topographic height is about 1 to 1.5 nm. FIGS. 10A and 10B illustrate that little, if any, disposition of the functionalized graphene oxide on the gold nanoposts occurs if no TBA is used, as described above. FIGS. 10C-10E illustrate the there is plentiful disposition of the functionalized graphene oxide on gold nanoposts if TBA is used.

Subsequently, the supernatant (i.e., a solution of the PEG functionalized graphene oxide) is flowed through the microfluidic device at about 10 μL/min for 20 minutes. The microfluidic device is then washed using DI water and IPA at 100-300 μL/min for 10 minutes, respectively. FIGS. 11A and 11B illustrate that the washing with IPA and DI water significantly cleans the gold nanoposts of excess functionalized graphene oxide, which is desirable to increase the selectivity of the device to the targeted rare cells. The PEG functionalized graphene oxide disposed on the gold nanoposts is then further modified with fluorescently labeled NeutrAvidin to immobilize the biotinylated epithelial-cell adhesion molecule antibody (anti-EpCAM). EpCAM is a transmembrane glycoprotein that is frequently overexpressed in a variety of solid-tumor cells and is absent from hematologic cells. More specifically, a GMBS linker is prepared in a glove box and flowed through the microfluidic device at 10 μL/min for 30 minutes. The GMBS linker binds to the functionalized graphene oxide. Then, the microfluidic device is washed with Ethanol at 100 μL/min for about 15 min Subsequently, the fluorescently labeled NeutrAvidin is applied to the microfluidic device at about 10 μL/min for 30 minutes and binds to the GMBS linker. As set forth in FIG. 12, fluorescence microscopy at varying exposure times and varying magnifications demonstrates that the fluorescently labeled NeutrAvidin successfully binds to the GMBS linker and, in turn, to the functionalized graphene oxide.

Then, the microfluidic device is washed using PBS at 100 μL/min for 10 minutes. Then, EpCAM, a CTC antibody, is flowed through the microfluidic device at 10 μL/min for two 30 minute intervals and binds to the fluorescently labeled NeutrAvidin. After washing the microfluidic device with PBS at 100 μL/min for about 10 minutes, a 1% BSA solution is flowed through the microfluidic device at 100 μL/min for about 10 minutes.

To further test the capture of actual cancer cells, a buffer solution of fluorescently labeled breast cancer cells (MCF-7) is formed wherein the cancer cell are present in a concentration of about 5,000 cells/mL. The buffer solution is then flowed through the microfluidic device at 10 μL/min for about 50 minutes. Finally, PBS and PFA are flowed through the microfluidic device at 100 μL/min for about 5 minutes, respectively.

Subsequently, the device is analyzed using fluorescence microscopy to determine whether any of the of fluorescently labeled breast cancer cells were captured by the EpCAM antibody. FIG. 13 illustrate that fluorescence is observed which is indicative that the fluorescently labeled breast cancer cells are captured by the device, and more specifically, through the use of the functionalized graphene oxide. The results also suggest that a high surface-to-volume ratio of the functionalized graphene oxide disposed on the gold nanoposts can generate 3D electrical surfaces that can significantly enhance detection limits and allow for highly reproducible detection of clinically important cancer markers.

Comparative Example

A control microfluidic device is also prepared using the same procedure as outlined above and washed with PBS except that no functionalized graphene oxide is utilized. In this control microfluidic device, the same fluorescently labeled NeutrAvidin is utilized at the same rates and amounts as described above. However, since there is no functionalized graphene oxide present, the fluorescently labeled NeutrAvidin does not bind. To verify that the fluorescently labeled NeutrAvidin does not bind to the nanoposts in the comparative example, the comparative device is examined using fluorescence microscopy, as described above. The results are set forth in FIGS. 14A/B and demonstrate that, at exposure times of even up to 1 second, no fluorescently labeled NeutrAvidin is seen. These result further highlight the sensitivity and specificity of the functionalized graphene oxide.

The results set forth above demonstrate the successful formation of an integrated nano microfluidic device with functionalized graphene oxide and gold using an orthogonal integrated translational approach and bioengineering tools to identify and bind CTCs of a breast cancer cell line as a model system. The aforementioned non-limiting approach utilizes self assembly of graphene oxide in a unique way for enhanced sensitivity and specificity as a detection tool. Graphene oxide has unique properties, such as increased 2D and 3D electrical conductivity, large surface area, superb mechanical flexibility, and increased chemical and thermal stability. The chemically derived and noncovalently functionalized graphene oxide described immediately above has the ability to overcome the limitations of carbon nanotubes (CNTs) such as variations in electrical properties of CNT-based devices and the limited surface area of CNTs.

Example of Another Embodiment of the System (120)/Microfluidic Device:

The design of an optimal capture platform with structures relies largely on channelizing the flow in order to have maximum cell contact with functionalized post surfaces. Reducing the flow separation is one way to increase the contact of the cell with the post surfaces, thereby increasing the chance of capture. A circular micropost as in the CTCchip (microfluidic device with linear flow) shows a large flow separation behind the post and the area behind the post remains largely unused for capture. To overcome this, it was believed that a bean-shape would provide a better flow utilization for capture. The flow dynamics of a series of different designs of bean-shapes that varied by arc angles and length, followed by a qualitative estimate of boundary layer thickness from fluid simulations was performed using COMSOL Multiphysics 4.2 software. The OncoBean Chip (microfluidic device with radial flow) was designed with bean-shaped posts conceived from an arc angle of 90°, with the structures measuring 50 μm wide and 118 μm along the longest axis. The posts were placed 25-32 μm apart in polar arrays, with subsequent arrays being rotated to introduce interjection of flow. FIGS. 27, 34C, and 35 demonstrate velocity magnitude and shear rate profiles on simulated sections. For a flow rate of 10 mL/hr, the simulations predicted maximum velocity (0.0158 m/s) for the simulated inlet dimensions and a decreasing trend on moving radially outward as the cross sectional area increased. Similar to the velocity profile, the shear rate decreased on moving toward the outlets. This continuous decrease in shear even at a high flow rate of 10 mL/hr makes the radial flow device usable to capture cells with a heterogeneous expression of antigens.

A particle trajectory was also simulated to predict hydrodynamic efficiency and to observe streamline paths. The plot in FIG. 37 shows 15 μm rigid particles and corresponding streamlines as the particles navigate around the post structures (walls or extensions). The simulation showed that 94.3% of particles (33 of 35 particles sent) interact with bean posts within the first 600 μm array of dense posts, with the remaining 2 particles being interjected at other post regions. Accordingly, the simulation indicated a high hydrodynamic efficiency and a good streamline trajectory with sufficient cell-post interaction for a sensitive capture.

Optimization of the System (120) for Cancer Cell Capture:

The OncoBean Chip was optimized for capture with the epithelial lung cancer cell line H1650 with anti-EpCAM as the capture antibody. Capture efficiency was calculated as the percentage of captured cells on the device to the total number of cells sent, normalized against the OncoBean Chip 1 mL/hr to account for cell spiking errors. Briefly, fluorescently labeled H1650 cells were spiked into healthy blood at a concentration of 1000 cells mL⁻¹. To validate the effectiveness of the OncoBean Chip against a standard affinity-based microfluidic device, the OncoBean Chip was compared with a PDMS based version of the CTC chip. The following conditions were analyzed: OncoBean Chip 1 mL/hr, OncoBean Chip 10 mL/hr, CTC Chip 1 mL/hr and CTC Chip 10 mL/hr.

Upon comparison of performance with the CTC Chip, the OncoBean Chip showed high capture efficiencies with mean yields of 100% and 82.7% at both 1 mL/hr (n=4) and 10 mL/hr (n=4) respectively (see FIG. 38), in close agreement with the mean capture yield of 90.7% obtained in the CTC Chip at 1 mL/hr. Alternatively, the high capture rate achieved by the CTC Chip at 1 mL/hr dropped to a mean rate of 27.8% with the same chip at a flow rate of 10 mL/hr (n=3). This greater than 3-fold drop can be explained by the linear flow profile in the CTC Chip, which may not be conducive for capture at high flow rates due to the high velocities present constantly throughout the device. The OncoBean Chip combats this by the radial flow design, as there is a continuous drop in the velocity on moving outward.

The effect of flow rates on the capture efficiency in the OncoBean Chip was tested under four conditions: 1 mL/hr, 2.5 mL/hr, 5 mL/hr, and 10 mL/hr on anti-EpCAM coated devices to test the robustness of the capture platform at different velocities. As seen in FIG. 40, the capture efficiency had no significant drop on increasing the flow rate from 1 to 10 mL/hr, with the mean capture yield being greater than 80% at all the above flow rates. The lowest mean capture efficiency was 89.5% at 10 mL/hr indicating a high yield even at the maximum flow rate.

A similar trend in efficiency was observed in the absence of other cells, as is seen in the capture of H1650 cells spiked into serum free medium. The OncoBean Chip recovery was also tested with the breast cancer cell line MCF7, and the device achieved a mean capture yield of 98% at 10 mL/hr normalized against the same device at 1 mL/hr at a spike concentration of 1000 cells mL⁻¹. This data suggests that it is possible to obtain similar recovery of CTCs with a process that is 5-10 times faster than many standard affinity isolation methods using whole blood.

Purity:

Non-specific background blood cells may be a hindrance during molecular analysis of CTCs, and effective CTC isolation as well as minimal contamination of the background cells is important. The purity of capture in the OncoBean Chip was determined by measuring the number of white blood cells (WBCs) per mL of whole blood captured on the device. Due to variations in WBC counts between different donors, a purity percentage was not calculated; a relative comparison caused by increase in flow rates was performed. As shown in FIG. 39, the high flow rates tend to have an advantageous effect on reducing the non-specific capture of contaminating WBCs, with a 2-fold drop in the WBC count at 10 mL/hr compared with 1 mL/hr (OncoBean Chip: 1 mL/hr range 1060-1240 cells per mL, 10 mL/hr range 390-740 cells per mL, CTC Chip: 1 mL/hr range 930-2010 cells per mL, 10 mL/hr range 330-850 cells per mL). This may be attributed to the high velocities at high flow rates which reduce the residence time for binding of these cells. The nonspecific cell numbers show large variation in capture between the OncoBean and CTC Chips, but the nonspecific cell numbers indicate similar trends between the flow rates suggesting that the radial gradation in shear does not increase non-specific white blood cell capture.

Cell Viability at High Flow Rates:

For optimal use of microfluidic platforms to capture CTCs, cell viability is an important readout as it determines the feasibility of performing critical downstream assays on CTCs, such as genetic profiling. Since high flow rates can induce high shear rates which can be detrimental to cell health, the cell viability was assessed in the OncoBean platform using the Invitrogen Live/Dead Assay. Briefly, H1650 cells were spiked into serum free medium and processed through anti-EpCAM coated OncoBean Chip at a flow rate of 10 mL/hr. Live/Dead reagent was flushed through the device and incubated for 15 minutes, followed by microscopic imaging of several 10× magnification fields of view. The first four fields of view were considered as accurate estimates of cell viability. Live and dead cells were manually counted and cell viability was defined as the percent ratio of number of cells alive to the total number of cells in the field of view. Using this assay, 92.91±1.63% (mean±s.d.) of the cells were found to be viable after flow at high throughput, comparable to the mean viability of 98.5% reported for the CTC-chip. These data indicate that despite facing an initial momentary high stress at higher flow rates, cell viability is not diminished compared to lower flow rates, which may be due to the continuous drop in shear stress that is produced by the radial flow.

Capture Profile:

The varying shear stress model proposed in the OncoBean Chip suggests there are differential regions of capture on the OncoBean, dependent on antigen density. For a given flow rate, capture of a high EpCAM expressing cell would require less residence time for binding than a low EpCAM expressing cell. This translates to distance traversed within the device, or the number of antibody-coated posts encountered by the cell. At low flow rates, the cells would be captured within a small distance into the device due to the radial drop in shear in addition to the already-low shear rates. At high flow rates, a larger capture distance may be required as the velocity should slow down for the cells to bind. To test this hypothesis, H1650 cells were spiked into blood and captured at 1 mL/hr and 10 mL/hr. The cells captured were manually counted at 1000 μm radial intervals. It was observed that with H1650, a cell line with high EpCAM expression (greater than 500,000 antigens per cell), most cells are captured within the first half radius of the device at 1 mL/hr, while the capture is more widespread at 10 mL/hr, utilizing a larger area of the device at the higher flow rate.

CTC Capture in Cancer Patients:

The strength of the Oncobean Chip was assessed by testing clinical specimens from different cancers. Whole blood from healthy donors (n=4) was processed as controls at 10 mL/hr to test for the specificity of capture against anti-EpCAM. After fixation of the cells on the device, the cells were permeabilized and stained for anti-Cytokeratin (CK) (tumor specific epithelial marker), anti-CD45 (leukocyte marker) and DAPI (nuclear stain) and respective secondary antibodies for immunofluorescent imaging. FIGS. 41, 43A-D, and 44A-D present representative images of immunofluorescence staining of H1650 lung cancer cells along with WBCs captured on the chip. The criteria for CTC enumeration in patient samples was a CK+, CD45− and DAPI+ expression profile. The healthy controls gave a recovery of 1.4±0.89 CTCs per mL (range 0.91-2.67 CTCs per mL, median 1.13 CTCs per mL) as per the above enumeration criteria. Following this, a threshold of 2 CTCs per mL was set for CTC detection in clinical specimens. Whole blood from pancreatic (n=2), breast (n=2) and lung (n=2) cancer patients were processed through the OncoBean Chip at 1 and 10 mL/hr in equal volumes to observe CTC recovery using an anti-EpCAM antibody. According to this criteria, CTCs were detected by the device in 100% of the samples, with a recovery of 4.33±0.67 CTCs per mL at 1 mL/hr (range 3.33-5 CTCs per mL, median 4.34 CTCs per mL) and 4.45±0.81 CTCs per mL at 10 mL/hr (range 3-5 CTCs per mL, median 4.84 CTCs per mL). The high flow rate of 10 mL/hr gave equivalent recovery in 5 of 6 samples. Because of the small cohort of specimens tested, statistical significance was not observed. The CTC yields across the different cancers at the two flow rates are shown in FIG. 42. It can be seen that the high flow rate has a similar CTC recovery capacity to that at a low flow rate in the various cancer specimens processed.

DISCUSSION AND CONCLUSION

High throughput analysis has remained a hurdle in the retrieval of circulating tumor cells from cancer patients and is an issue in the development of new microfluidic technologies to measure CTCs. While many physical separation methods and integrated systems have been developed, the OncoBean Chip is an immuno-enrichment technique offering the specificity of antibody-based capture in a high throughput manner (10 mL/hr). The Oncobean Chip works by isolating CTCs from whole blood in a single step, without the need for pre-processing or dilutions. The Oncobean Chip also achieves its high throughput functionality through a simple technique of a radial flow channel(s). Fluid simulations and theoretical calculations show that the fluid velocity in the radial flow OncoBean Chip varies as 1/(2π rh), where r and h stand for the radius and height of the channels, respectively. While increasing the height of the channel is an alternative to achieving high throughput, microfabrication of a high aspect ratio channel might be challenging. A flow profile which dynamically varies with distance thus offers an economical and compact technology that enables the processing of high volumes of fluid samples, which is highly advantageous in the context of rare circulating tumor cells. The design of the OncoBean Chip can be optimal for this purpose, as the Oncobean Chip achieves an average capture efficiency (>80%) comparable to that of the CTC Chip, which still remains a benchmark for microfluidic CTC extraction by immuno-affinity methods Immuno-affinity based microfluidic platforms like the CTC Chip and others tend to perform poorly at high flow rates due to the linear flow profile wherein many cells either escape the substrate interactions or are travelling at a constantly high velocity throughout the device in order for binding to occur. The OncoBean Chip shows stable binding at high flow rates due to the drop in velocity at every radial position toward the outlets. Reducing shear at different cross sections in the chip also allows a high flow rate without compromising cell viability, increasing the feasibility of downstream processing of these cells to obtain molecular characteristics and genetic information. While high volumes of blood used for CTC analysis potentially offer higher yields of these rare cells, the detection methods also face the issue of an increased background contamination owing to the quantity of sample. Further, WBC contamination tends not to be a significant concern in the OncoBean Chip, as the high velocities prevented high nonspecific binding. There is a greater than 2-fold drop in the contaminating WBCs when run at 10 mL/hr in contrast to 1 mL/hr, and also a continuous drop in nonspecific binding with increasing flow rates. This is expected as the higher velocities reduce the interaction time of these non-specific cells with the tumor-specific-antibody coated posts, thereby reducing contamination. The higher levels of purity coupled with higher CTC yields in a one-step strategy should enhance accuracy in molecular analyses of the recovered CTC population.

Affinity-based microfluidics depend, at least in part, on antibodyantigen kinetics, and antigen density is an important parameter controlling the rate of capture. Typically, a cell with high EpCAM expression such as H1650 would be captured early in the device as the antigen density would enhance bond formation. In contrast, a cell with lower EpCAM expression would be concentrated around the latter half of the device, nearer to the outlets, as the cells would need to be at a sufficiently lower velocity for binding to occur due to the smaller number of binding sites. The OncoBean Chip is thus conducive to capturing cells with a wide range of EpCAM antigen expression. It is also possible that multiple antibody combinations could be used in the OncoBean Chip to further fine tune CTC capture. The OncoBean Chip may also be used for clinical samples, capturing CTCs from the blood of patients with epithelial cancers by the use of anti-EpCAM as the capture antibody. Out of the 6 patient samples tested, 5 showed equivalent capture at 10 mL/hr compared to capture at 1 mL/hr. This demonstrates the potential of this technology as a high throughput platform to evaluate CTCs in different cancers. The technology also enables the processing of 7.5 mL of blood in under an hour, which is attractive from the perspective of a clinician. Accordingly, the OncoBean Chip is a potential tool for blood based diagnostics that can quickly become part of routine clinical tests.

The healthy controls also indicate the specificity of capture by the Oncobean Chip. Although the small cohort of patients and the volume of blood processed for unbiased comparison with that at low flow rate restrict a rigorous sensitivity analysis of the device, the capture efficiency of the device shows that the device may be used for higher volumes of blood for recovery of higher CTC numbers. Also, immunomagnetic technologies tend to suffer from limitations such as reduction in the binding affinities of antibodies on magnetic particles, requiring higher amounts of antibodies for larger cell populations. Tumor heterogeneity brings forth another set of challenges for physical separations as CTCs are observed to be widely different, with size heterogeneity being the most evident. While many such devices perform at commendable throughputs, such size variations may result in significant CTC loss. The Oncobean Chip shows that high-throughput processing with immuno-affinity capture is possible even without multiplexing such as in physical separations which in many cases involve complex handling to reduce the blood volume.

The efficacy of the Oncobean Chip with cancer cell lines has been validated and also with clinical specimens. In addition, it has also been shown that the ultra-high throughput used is not detrimental to the cell viability and yields good purity and can be capitalized for downstream studies. Further, the OncoBean Chip utilizes radial flow, which can be easily incorporated into other microfluidic chips or devices for CTC culture. The captured cells can be released by widely used cell recovery techniques or by incorporating thin coating of hydrogels. The OncoBean Chip would be useful in the cases of early stage cancers where there may not be sufficient number of cells in the circulation in order to be detected in 1-3 mL of blood, and accordingly shows great promise as an early diagnostic tool.

Experimental Example Utilizing the OncoBean Chip:

COMSOL Simulations:

Finite element simulations were performed in COMSOL Multiphysics 4.2 (Comsol Inc.) with an inlet flow rate of 10 mL/hr on a 6 mm radial section and 30° arc of the proposed device. Navier-Stokes equations for incompressible fluid flow were used for the study. A symmetry boundary condition was applied on the two similar boundaries flanking the posts. Wall (no slip) boundary condition was applied on the post outlines. The particle tracing plot was simulated with rigid particles 15 μm in size, with a condition of sticking to any encountered wall being applied.

Device Fabrication:

The design was prepared using AutoCAD software with the following dimensions: bean width 50 μm, arc angles 90°, adjacent (lateral) post spacing 25-32 μm. The design was converted to a photomask (FineLine Imaging) and used to prepare a mold by traditional photolithography. Briefly, a negative photoresist SU-8 100 (MicroChem Corp) was spin coated onto a silicon wafer at 2350 rpm. This was followed by soft baking at 65° C. for 10 min and 95° C. for 70 min, and then UV exposure of the pattern onto the wafer for 15 sec. Post exposure baking was done at 65° C. for 3 min and 95° C. for 10 min and the pattern was developed in SU-8 developer. The wafer was then hard baked at 150° C. for 3 min. A post height of 100 μm was achieved. Polydimethylsiloxane or PDMS (Ellsworth Adhesives) was prepared in a monomer to curing agent ratio of 10:1 and baked overnight after degassing. The PDMS was peeled from the master mold, cut and prepared for surface modification. Each PDMS chip was bonded onto a glass slide using plasma bonding. 3-mercaptopropylmethyldimethoxy silane (Gelest) was infused and incubated for 1 hour. This was followed by washing with ethanol and addition of N-gamma-Maleimidobutyryloxy-Succinimide (GMBS) (ThermoScientifi c), a cross linking agent for 30 mins. The devices were washed again and Neutravidin (Invitrogen-Life Technologies Inc.) was added and the devices were stored at 4° C. Before experiments, the devices were incubated with biotin-conjugated anti-EpCAM (RnD Systems).

Cell Preparation:

Human lung cancer cell line H1650 and human breast cancer cell line MCF7 were cultured in RPMI-1640 and DMEM (Invitrogen—LifeTechnologies, Inc.) respectively. The media were supplemented with 10% fetal bovine serum (Invitrogen—LifeTechnologies, Inc.). Both additionally contained 1% antibiotic-antimycotic solution. Cells were grown at 37° C. and 5% CO₂ and medium was renewed every 2-3 days. Cells were passaged with 0.05% Trypsin-0.53 mM EDTA (Invitrogen—LifeTechnologies, Inc.).

Cell Capture and Analysis:

The cells were harvested with 0.05% Trypsin-0.53 mM EDTA and labeled with CellTracker Green fluorescent dye (Invitrogen—LifeTechnologies, Inc.). They were counted with a hemocytometer and spiked into healthy blood or serum free medium. Informed consent was obtained from all healthy blood donors at University of Michigan, Ann Arbor, USA using IRB approved protocols. The devices were incubated with anti-EpCAM prior to experiments. After antibody immobilization and wash, low dead volume tubing from Cole-Parmer (AAD02091-CP) was connected to the device and flow was facilitated through a syringe needle. 3% bovine serum albumin (Sigma Aldrich) was used as a blocking agent to reduce non-specific binding. Two of the three outlets in the device were connected by a short tubing to have a single outlet port for waste blood collection, while also increasing the fluid resistance. The fluid spiked with known number of cells was then processed through the device at the respective flow rates. This was followed by washing with phosphate buffer saline (PBS) and fixing and permeabilization with BD Cytofi x/Cytoperm (BD Biosciences). DAPI (4′,6-diamidino-2-phenylindole) (Invitrogen—LifeTechnologies, Inc.) was then applied to stain the nucleus followed by a last washing step. The devices were stored at 4° C. until visualization with Nikon Eclipse Ti fluorescence microscope. Statistical analysis was performed with the software OriginPro 9.0. A standard two-sample t-test was used for comparison between the groups.

Patient CTC Analysis: Informed consent was obtained from all donors. Whole blood from cancer patients was processed through the OncoBean Chip at the designated flow rates in equal volumes, followed by washing with phosphate buffer saline. The cells were fixed with 4% paraformaldehyde and refrigerated at 4° C. until immunofluorescent staining. Before staining, the cells were permeabilized with 0.2% Triton-X 100, followed by blocking with 2% goat serum in 3% bovine serum albumin Primary antibodies anti-Cytokeratin 7/8 (BD Biosciences) and anti-CD45 (BD Biosciences) were applied in 1% bovine serum albumin for all samples with the exception of pancreatic cancer specimens where anti-Cytokeratin 19 (SantaCruz Biotechnology Inc.) and anti-CD45 (SantaCruz Biotechnology Inc.) were used. After a quick wash, secondary antibodies AlexaFluor 488 and AlexaFluor 546 or 568 (Invitrogen-Life Technologies Inc.) were applied in 1% bovine serum albumin DAPI was applied as the final step before microscopic imaging.

Cell Viability Assay:

H1650 cells were harvested and spiked into serum free RPMI 1640 and processed through the OncoBean Chip at 10 mL/hr. The live/dead reagent consisting of calcein AM and ethidium homodimer-1 (Invitrogen—LifeTechnologies, Inc.) was prepared as specified by manufacturer and applied to the cells in the device. Following 15 min of incubation, several fields of view were microscopically imaged under 10× magnification.

One or more of the values described above may vary by ±5%, ±10%, ±15%, ±20%, ±25%, etc. so long as the variance remains within the scope of the disclosure. Unexpected results may be obtained from each member of a Markush group independent from all other members. Each member may be relied upon individually and or in combination and provides adequate support for specific embodiments within the scope of the appended claims. The subject matter of all combinations of independent and dependent claims, both singly and multiply dependent, is herein expressly contemplated. The disclosure is illustrative including words of description rather than of limitation. Many modifications and variations of the present disclosure are possible in light of the above teachings, and the disclosure may be practiced otherwise than as specifically described herein. 

What is claimed is:
 1. A system for detecting rare cells in a fluid, said system comprising: a substrate having an outer edge and defining a center axis; a plurality of extensions extending outwardly from said substrate and arranged about said center axis of said substrate to define a channel enabling the fluid to move radially from said center axis toward said outer edge of said substrate; and a functionalized graphene oxide disposed on each of said plurality of extensions.
 2. The system as set forth in claim 1 wherein at least one of said plurality of extensions is bean-shaped with a concave side of said bean-shaped extension facing toward said center axis.
 3. The system as set forth in claim 2 wherein said bean-shaped extension has an arc angle of from 75 to 90 degrees.
 4. The system as set forth in claim 1 wherein said plurality of extensions are radially arranged about said center axis of said substrate.
 5. The system as set forth in claim 4 wherein said plurality of extensions are radially arranged in a plurality of rows with said channel defined between adjacent extensions of each of said plurality of rows with each extension in each of the plurality of rows intercepting movement of the fluid from said center axis toward said outer edge of said substrate.
 6. The system as set forth in claim 5 wherein each of said plurality of extensions is spaced from an adjacent one of said plurality of extensions a distance of from 10 to 100 μm.
 7. The system as set forth in claim 1 wherein each of said plurality of extensions includes gold.
 8. The system as set forth in claim 1 wherein said graphene oxide is functionalized with phospholipid-polyethylene-glyco-amine (PL-PEF-NH₂).
 9. The system as set forth in claim 1 wherein said graphene oxide is functionalized with the reaction product of phospholipid-polyethylene-glyco-amine (PL-PEF-NH₂) and N-γ-maleimidobutyryloxy succinimide ester (GMBS).
 10. The system as set forth in claim 9 wherein the reaction product is bonded to a protein.
 11. The system as set forth in claim 10 wherein said protein is bonded to an antibody for interaction with the rare cells.
 12. The system as set forth in claim 1 wherein each of said plurality of extensions has a height of from 1 to 5 nm.
 13. The system as set forth in claim 1 that is further defined as a microfluidic device.
 14. A microfluidic device for detecting rare cells in a fluid, said microfluidic device comprising: a silicon substrate having an outer edge and defining a center axis; a plurality of metal extensions extending outwardly from said silicon substrate and arranged about said center axis of said silicon substrate to define a channel enabling the fluid to move radially from said center axis toward said outer edge of said silicon substrate; and a functionalized graphene oxide disposed on each of said plurality of metal extensions.
 15. The microfluidic device as set forth in claim 14 wherein at least one of said plurality of metal extensions is bean-shaped with a concave side of said bean-shaped metal extension facing toward said center axis.
 16. The microfluidic device as set forth in claim 14 wherein each of said plurality of bean-shaped extensions has an arc angle of from 75 to 90 degrees.
 17. The microfluidic device as set forth in claim 14 wherein said plurality of metal extensions are radially arranged about said center axis of said substrate.
 18. The microfluidic device as set forth in claim 17 wherein said plurality of metal extensions are radially arranged in a plurality of rows with said channel defined between adjacent metal extensions of each of said plurality of rows with each metal extension in each of the plurality of rows intercepting movement of the fluid from said center axis toward said outer edge of said silicon substrate.
 19. The microfluidic device as set forth in claim 14 wherein each of said plurality of extensions includes gold.
 20. The microfluidic device as set forth in claim 14 wherein said graphene oxide is functionalized with phospholipid-polyethylene-glyco-amine (PL-PEF-NH₂).
 21. The microfluidic device as set forth in claim 14 wherein said graphene oxide is functionalized with the reaction product of phospholipid-polyethylene-glyco-amine (PL-PEF-NH₂) and N-γ-maleimidobutyryloxy succinimide ester (GMBS).
 22. The microfluidic device as set forth in claim 21 wherein the reaction product is bonded to a protein.
 23. The microfluidic device as set forth in claim 22 wherein said protein is bonded to an antibody for interaction with the rare cells.
 24. The microfluidic device as set forth in claim 14 wherein each of said plurality of metal extensions has a height of from 1 to 5 nm.
 25. The microfluidic device as set forth in claim 24 wherein each of said plurality of metal extensions is spaced from an adjacent one of said plurality of metal extensions a distance of from 10 to 100 μm.
 26. A method for detecting rare cells using a system comprising a substrate having an outer edge and defining a center axis, a plurality of extensions extending outwardly from the substrate and arranged about the center axis of the substrate to define a channel with the center axis defining an inlet of the system, and a functionalized graphene oxide disposed on each of the plurality of extensions, said method comprising the steps of: introducing a sample of fluid containing the rare cells into the inlet of the system such that the sample of fluid flows radially from the inlet toward the outer edge of the substrate; and capturing the rare cells as the rare cells interact with the functionalized graphene oxide disposed on the plurality of extensions.
 27. The method as set forth in claim 26 wherein the step of introducing the sample of fluid is accomplished at a rate of up to about 10 mL/hr.
 28. The method as set forth in claim 27 wherein the rate decreases as the fluid flows from the inlet of the system towards the outer edge of the substrate. 